Product Guide - Steel Wire Rope

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PRODUCT GUIDE
http://www.steelwire rope.com/asa2
Exploring new possibilities
in the micron field
Our mission is to create products that perfectly match the vision of the
customer. This is reflected in each strand of ultra fine wire rope that we
create and each of the final products we manufacture. Our versatile, high
performance micro technology is integrated with an intensive, innovative
research and development program. Time and time this again has been the
source of unique, breakthrough products customised to meet the demands of
our customers. With a vertically integrated manufacturing system that covers
all production processes from materials to finished products, we are able to
rise to the challenges posed by our customers, successfully providing unique
and high quality products that set new standards in their fields.
3
Four Core Technologies
Rise To New Values.
Wire Drawing
Torque
Wire Forming
Coating
Core Technologies
Materials
Applications
Totally integrated inhouse production
Development, manufacturing
& supply of materials and OEM
products.
Development, manufacturing
& supply of original brand
materials
• Wires
• Wire ropes
• Coils
• Tubes
• Terminals
Medical
• Materials
• OEM products
Medical
• PCTA guidewires
• PCTA catheters
• Spring guidewires
Industrial
• OA
• FA
• Fishery
• Playing machines
• Constructions
• Automobile
Worldwide doctors
Worldwide
manufacturers
Cooperative academic
industrial research
Production Process and Core Technologies_
Wire ______________________________
Wire Rope __________________________
Coating ____________________________
Syncromesh Wire Rope _______________
Cable Rack ________________________
Torque Wire Rope ____________________
Round-Wire Coil, Flat-Wire Coil __________
4
6
8
10
11
12
12
13
13
14
14
15
16
18
18
19
Torque Coil ___________________
ACTONE (Cable Tube) ___________
Braided Tube __________________
Wire Bar ______________________
Examples of Design Specifications _
Charge Wire ___________________
Control Cables _________________
Optional Parts _________________
4
(Purchase) Wire Drawing Technology
Wire Forming
Technology
Torque
Technology
Coating
Technology
Terminal
Processing Other Processing Products
(Inspection) (Shipment)
Raw
Material
SUS304
SUS316
Niti
Etc.
Wire Drawing
JIS standard
WPA,WPB
In house standard
WPL, WPS, WHT
Producing sizes
ø0.013 - 0.5mm
Wire
(Hard Wire)
Inspection Shipment
Thermal treatment
for bright
solid solubility
Wire
(Soft Wire)
Coil Processing
Coil Size
ø0.1- 3.0mm
Coil
Wire Twisting
(1x7)
(1x19)
(7x7)
(7x19)
etc
Terminal
Processing Wire Rope
Resin Coating
(Extrusion molding)
t=0.02-1.5mm
(Ultra thin film coating)
t=2-7µm
Resin Coated
Wire Rope
Synchromesh
Processing
AS40, AS60, AS80
AS100, AS120
Synchromesh
Wire Rope
Cable Rack
Processing Cable Rack
Torque
Processing
Torque
Wire Rope
Core Technologies from SWR
Production Process at ASAHI INTECC
All Products Start from Wires...
Wire drawing technology
Wire forming technology
Wire drawing technology is used to manufacture ultra fine stainless steel wire with the stiffness and diameter suitable for
each particular application. This is achieved by using diamond dies that are formed and polished in-house, ensuring that
we are able to offer finished wires with excellent quality and reliability.
We combine a large variety of technologies at multiple levels to produce
everything in-house. Not only do we manufacture the wires that form the
basis of all our products, we also form and polish the diamond dies that
are key to our wire drawing technology. This fully integrated in-house
production system based on multiple technologies makes it possible to
offer highly reliable products that meet the individual requirements of
our customers.
Wire forming technology is used to form wire ropes and coils from the various wires (such as stainless steel wire) created by
the wire drawing process. Our unique technology and processing machinery facilitate processing with higher precision.
Measuring Machine
5
(Purchase) Wire Drawing Technology
Wire Forming
Technology
Torque
Technology
Coating
Technology
Terminal
Processing Other Processing Products
(Inspection) (Shipment)
Raw
Material
SUS304
SUS316
Niti
Etc.
Wire Drawing
JIS standard
WPA,WPB
In house standard
WPL, WPS, WHT
Producing sizes
ø0.013 - 0.5mm
Wire
(Hard Wire)
Inspection Shipment
Thermal treatment
for bright
solid solubility
Wire
(Soft Wire)
Coil Processing
Coil Size
ø0.1- 3.0mm
Coil
Wire Twisting
(1x7)
(1x19)
(7x7)
(7x19)
etc
Terminal
Processing Wire Rope
Resin Coating
(Extrusion molding)
t=0.02-1.5mm
(Ultra thin film coating)
t=2-7µm
Resin Coated
Wire Rope
Synchromesh
Processing
AS40, AS60, AS80
AS100, AS120
Synchromesh
Wire Rope
Cable Rack
Processing Cable Rack
Torque
Processing
Torque
Wire Rope
Torque technology
Coating technology
Full utilization of our technology and processing machinery for wires and wire ropes. We are able to provide our products
with superior torque properties that are normally difficult to accomplish with conventional processing methods. This
allows us to offer products with superior manoeuvrability.
To further improve the properties of our wire ropes and coils, we coat them with nylon or polythylene. Two primary coating
technologies are used: extrusion molding with thermoplastic resin and ultra thin film coating with polytetrafluoroethylene.
Tensile Strength Tester
Micro-Vickers Hardness Tester
Pin Gauges
6
Precision Wire Precision Wire
Wire
We make full use of the proprietary wire processing technologies, such as bright solution thermal
treatment, ultra-fine wire drawing, and die forming to manufacture fine stainless steel wires with
diameters from
ø0.013 to ø0.50 mm.
Stainless steel wires ø0.013 mm Diamond dies for wire drawing
Micro-Vickers hardness tester Material tester Die shape meter
•Continuous drawing and bright solution thermal treatment performed in-house to enable production
of stainless steel wires with an ultra-fine diameter of 0.013mm.
•Diamond dies used in wire drawing are formed and polished in-house to enable production of wires
with intermediate sizes (manufacturing of wires with diameters at 2-μm intervals is possible).
•Our high precision rolling press machine manufactures ultra-fine pressed wires (t=0.015mm).
•All of the production facilities required for wire drawing are owned in-house, allowing special wires
with stiffness that is not specified by JIS standards to be manufactured.
Features
Wire drawing tech.
7
Precision Wire Precision Wire
Cross-section Width ratio
3T W 6T
T:Thickness
W:Width
ØD
Cross-section
Round wire
• • • •Type

0.660
0.130
Min. Max.
ØD:Outer Diameter(mm)
Tensile Strength(N/mm2)
Flat wire
     T:Thickness(mm)
Min. Max.
0.015 0.090
Notes: ・ Materials — SUS304, SUS316.
・ W1 and H can be manufactured as flat wires.
Notes: ・ Materials — SUS304, SUS316.
・ PTFE coating is available.
680 1,030
1,650 2,750
2,900 3,500
W1
H
WHT
0.030
0.016
0.013
Type
Chemical components of wire materials (JIS G4308)
Physical properties of wire materials
Specifications
The type of stainless steel used in our wires is SUS304. The type used for non-magnetic applications is SUS316.
Type C % Cr % Ni % Si % Mn % Mo %Characteristics
SUS304
SUS316
Most commonly used. Possesses corrosion resistance,
heat resistance and low-temperature tolerance.
18.00 8.00
0.08> - - 1.00> 2.00.>
20.00 10.50
16.00 10.00
0.08> - - 1.00> 2.00> 2.00
18.00 14.00
With the addition of Mo, this is superior to SUS304 in terms
of corrosion resistance to dilute sulphuric acids and sulphurous
acids.
Stainless-steel soft wire conforming to JIS
G4309, manufactured with the bright solution
thermal treatment process.
Stainless-steel hard wire (for spring)
conforming to JIS G 4315, manufactured with
the continuous wire drawing process.
High-strength stainless steel hard wire
manufactured with the special continuous wire
drawing process.
High-accuracy stainless steel pressed wire
manufactured using a high-precision rolling
press machine.
Note: The level of refining can be selected from
soft, hard and intermediate.
Inside the wire drawing machine
W1
WPB
WHT
Flat Wire
AISI No.
Modulus of
elasticity
(103N/mm)
Density
(g/cm²)
Resistivity
(10-8Ω▪m)
Specific
heat
(J/kg▪°C)
Coefficient of thermal
conductivity (W/m▪°C)
Coefficient of thermal expansion
(10-6/°C) Melting point
(°C)
100°C 500°C 25~100°C
25~
300°C
25~
500°C
25~
700°C
304 167~193 7.93 72~74 460~502 16.3~25.1 21.3~28.9 16.3~17.3 17.8 18~18.4 18.4~18.9 1398~1453
316 193 7.98 74 16.1 16.1 21.4 16.0 17.5 18.0 18.5 1370~1397
8
Wirerope Wirerope
Z-lay S-lay
Strand IWSC IWRC
Wire
Core
Core-strand Core-wirerope
Strands
Strands
We can manufacture stainless steel wire ropes for various purposes by combining many types
of precision wires and strand/rope structures. We can also manufacture wire ropes with specific
properties such as low ductility, high durability and high strength.
Wire rope Includes standard products such as wire ropes composed of strand (s) of ø0.03mm wires as well as special wire ropes composed of strand (s) of ø0.013mm ultra-fine wires.
Coated wire rope Wire ropes coated with a film of thermoplastic resin (such as nylon and polyethylene) as thin as 0.02mm manufactured by continuous extrusion molding.
Randics wire rope Composite wire ropes manufactured by combining dissimilar materials such as stainless steel wires, tungsten wires and high-tensile fibers.
Repulse wire rope Wire ropes designed to have significantly low initial elongation by unique twisted wires.
R2 wire rope High-durability wire ropes with improved fatigue characteristics manufactured by applying coating on the core wire rope.
Spiral wire rope Manufactured by processing a stainless steel wire rope into a coil spring shape using special forming process.
Endless wire rope Endless-shape wire rope manufactured by using a special process.
Wire Ropeirerope
The wire rope is twisted in either Z-lay or
S-lay. The Z-lay is commonly used.
Wire rope strand directionsStructure of stainless steel wire rope
Wire rope specifications
E-9 0.09 0.03 9.0 0.9 0.04
E-15 0.15 0.05 25.0 2.6 0.11
E-27 0.27 0.09 88.2 9.0 0.36
E-36 0.36 0.12 156.8 16.0 0.64
E-51 0.51 0.17 308.7 31.5 1.25
E-75 0.75 0.25 646.8 66.0 2.80
E-105 1.05 0.35 1,127.0 115.0 5.40
E-150 1.50 0.50 2,548.0 260.0 10.90
Type-E (1×7)
Structure
Cross-section
G-15 0.15 0.03 24.5 2.5 0.11
G-25 0.25 0.05 68.6 7.0 0.30
G-30 0.30 0.06 98.0 10.0 0.44
G-50 0.50 0.10 274.4 28.0 1.20
G-100 1.00 0.20 1,078.0 110.0 4.90
G-150 1.50 0.30 2,548.0 260.0 11.00
G-180 1.80 0.36 3,528.0 360.0 15.00
G-200 2.00 0.40 3,670.3 374.5 17.00
Type-G (1×19)
The stainless steel wire ropes have either a strand core or a wire
rope core.
• IWSC (Independent Wire Strand Core) :The core consists of a strand made of the same material
as the outside strands of the wire rope. These strands are combined in configurations such
as 3×7, 7×7 and 7×19. This structure can be used universally as a mechanical element and
features excellent rigidity and flexibility. These are used in a wide range of applications, including
office equipment, automobiles, audio equipment, interior equipment, and leisure equipment.
• IWRC (Independent Wire Rope Core) :The core consists of a wire rope, around which the outside
strands are twisted. The core wire rope and strands are combined in configurations such as
{ (7×7)+(1×19)×8}, etc. This structure is used for mechanical elements that require high
flexibility. As durability in the original form is low due to easy deformation under contact stress,
it is usually coated with a synthetic resin such as nylon.
Wire drawing tech. Wire forming tech.
Type No.
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Breaking
load
(N)
Breaking
load
(N)
Breaking
load
(Kgf)
Breaking
load
(Kgf)
Weight
(kg/1,000m)
Weight
(kg/1,000m)
Structure
Cross-section
Type No.
9
Wirerope Wirerope
B-27 0.27 0.03 58.8 6.0 0.29
B-36 0.36 0.04 102.9 10.5 0.52
B-45 0.45 0.05 161.7 16.5 0.80
B-54 0.54 0.06 235.2 24.0 1.20
B-63 0.63 0.07 323.4 33.0 1.60
B-72 0.72 0.08 421.4 43.0 2.10
B-81 0.81 0.09 529.2 54.0 2.60
B-90 0.90 0.10 646.8 66.0 3.20
B-100 1.00 0.11 784.0 80.0 3.90
B-108 1.08 0.12 940.8 96.0 4.30
B-120 1.20 0.13 1,127.0 115.0 5.00
B-135 1.35 0.15 1,450.4 148.0 7.20
B-150 1.50 0.17 1,862.0 190.0 9.20
B-180 1.80 0.20 2,548.0 260.0 13.20
B-200 2.00 0.22 3,234.0 330.0 16.50
B-250 2.50 0.27 4,704.0 480.0 24.50
B-300 3.00 0.33 7,154.0 730.0 35.00
Type-B (7×7)
C-45 0.45 0.03 152.9 15.6 0.81
C-60 0.60 0.04 269.5 27.5 1.44
C-75 0.75 0.05 416.5 42.5 2.24
C-90 0.90 0.06 612.5 62.5 3.50
C-105 1.05 0.07 833.0 85.0 4.40
C-120 1.20 0.08 1,078.0 110.0 5.60
C-135 1.35 0.09 1,372.0 140.0 7.10
C-150 1.50 0.10 1,666.0 170.0 9.00
C-180 1.80 0.12 2,632.5 268.6 13.20
C-200 2.00 0.13 2,842.0 290.0 17.00
C-250 2.50 0.15 4,214.0 430.0 18.70
C-300 3.00 0.19 6,762.0 690.0 30.00
Type-C (7×19)
D-6 0.06 0.03 4.0 0.4 0.018
D-9 0.09 0.04 7.0 0.7 0.032
D-11 0.11 0.05 12.0 1.2 0.050
Type-D (1×3)
I-35 0.35 0.05 132.3 13.5 0.57
I-70 0.70 0.10 421.4 43.0 2.30
I-110 1.10 0.16 1,281.8 130.8 4.70
Type-I (1×37)
F-20 0.20 0.05 43.1 4.4 0.18
F-52 0.52 0.13 291.1 29.7 1.21
F-120 1.20 0.30 1,568.0 160.0 6.50
Type-F (1×12)
R-57 0.57 0.03 245.0 25.0 1.17
R-76 0.76 0.04 421.4 43.0 2.12
R-95 0.95 0.05 686.0 70.0 3.20
R-152 1.52 0.08 1,764.0 180.0 8.34
R-171 1.71 0.09 2,156.0 220.0 10.36
Type-R { (7×7)+(1×19)×8}
P-81 0.81 0.03 412.0 42.0 2.40
P-108 1.08 0.04 715.0 73.0 4.30
P-135 1.35 0.05 1,127.0 115.0 6.70
P-162 1.62 0.06 1,646.4 168.0 8.40
P-216 2.16 0.08 2,940.0 300.0 14.70
Type-P (7×7×7)
T-75 0.75 0.03 431.2 44.0 2.10
T-100 1.00 0.04 833.0 85.0 3.80
T-125 1.25 0.05 1,274.0 130.0 5.70
T-150 1.50 0.06 1,862.0 190.0 8.40
Type-T (19×19)
S-33 0.33 0.03 96.0 9.8 0.43
S-66 0.66 0.06 387.1 39.5 1.70
S-77 0.77 0.07 494.9 50.5 2.30
S-99 0.99 0.09 823.2 84.0 3.90
S-154 1.54 0.14 1,960.0 200.0 9.20
Type-S { (1×19)+(1×7)×8}
Structure
Cross-section
Structure
Cross-section
Structure
Cross-section
Structure
Cross-section
Structure
Cross-section
Structure
Cross-section
Structure
Cross-section
Structure
Cross-section
Structure
Cross-section
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Wire rope outer
dia. (mm)
Breaking
load
(N)
Breaking
load
(N)
Breaking
load
(N)
Breaking
load
(N)
Breaking
load
(N)
Breaking
load
(N)
Breaking
load
(N)
Breaking
load
(N)
Breaking
load
(N)
Breaking
load
(Kgf)
Breaking
load
(Kgf)
Breaking
load
(Kgf)
Breaking
load
(Kgf)
Breaking
load
(Kgf)
Breaking
load
(Kgf)
Breaking
load
(Kgf)
Breaking
load
(Kgf)
Breaking
load
(Kgf)
Weight
(kg/1,000m)
Weight
(kg/1,000m)
Weight
(kg/1,000m)
Weight
(kg/1,000m)
Weight
(kg/1,000m)
Weight
(kg/1,000m)
Weight
(kg/1,000m)
Weight
(kg/1,000m)
Weight
(kg/1,000m)
Type No.
Type No.
Type No.
Type No.
Type No.
Type No.
Type No.
Type No.
Type No.
10
Coating
GNC 100 L R2
Resin coating type Example standard natural Nylon coating
Color type
Example Green
R2 High-durability wireropeWirerope structure Example TYPE-C 7×19
Wirerope outer diameter×100
Example ø0.75 mm
Outer diameter after coating
ø1.0 mm
Wirerope structure cross-section
Outer diameter after coating×100
Example ø1.0 mm
Wirerope diameter
Ø0.75 mm
Repulse Low initial elongation wirerope
75
Wire drawing tech. Wire forming tech. Coating tech.
Code number composition
N Standard Nylon 12
W Standard Nylon 12 on wire rope soaked with oil
L Nylon 12 with improved sliding property (Silicon type)
E L-type Nylon 12 on wire rope soaked with oil
S Nylon 12 with improved weather resistance (Carbon type)
U S-type Nylon 12 on wire rope soaked with oil
Type Features
Resin coating types Color types
B Black
R Red
G Green
K Golden
W White
C Brown
Type Colors
Wirerope Wirerope
The coating of wire/wire rope is manufactured by means of a coating process technology that coats the
wire/wire rope with an ultra-thin (2 to 7μm) film of PTFE resin and a forming technology that extrudes
thermoplastic resin such as nylon into a minimum film thickness of 20μm. The coating wires/wire ropes
manufactured with this technology exhibit a new property that combines the properties of the metallic
material and the resin material.
NB27 - 36 0.27 0.36
NB36 - 51 0.36 0.51
NB45 - 61 0.45 0.61
NB54 - 70 0.54 0.70
NB63 - 80 0.63 0.80
NB72 - 90 0.72 0.90
NB81 - 100 0.81 1.00
NB90 - 110 0.90 1.10
NB100 - 120 1.00 1.20
NB108 - 130 1.08 1.30
NB120 - 150 1.20 1.50
NB150 - 180 1.50 1.80
NB180 - 210 1.80 2.10
NB200 - 240 2.00 2.40
NB
NC45 - 61 0.45 0.61
NC60 - 80 0.60 0.80
NC75 - 100 0.75 1.00
NC90 - 110 0.90 1.10
NC105 - 122 1.05 1.22
NC120 - 150 1.20 1.50
NC150 - 180 1.50 1.80
NC200 - 240 2.00 2.40
NC
NR57 - 80 0.57 0.80
NR76 - 95 0.76 0.95
NR95 - 120 0.95 1.20
NR152 - 180 1.52 1.80
NR171 - 200 1.71 2.00
NR
NS44 - 61 0.44 0.61
NS55 - 70 0.55 0.70
NS66 - 80 0.66 0.80
NS77 - 100 0.77 1.00
NS88 - 110 0.88 1.10
NS99 - 120 0.99 1.20
NS110 - 130 1.10 1.30
NS121 - 150 1.21 1.50
NS
Note: Ropes can also be manufactured to custom specifications.
No. Wire rope outer diameter(mm)
Outer diameter after nylon coating
(mm) No.
Wire rope outer
diameter(mm)
Outer diameter after nylon coating
(mm) No.
Wire rope outer
diameter(mm)
Outer diameter after nylon coating
(mm)
No. Wire rope outer diameter(mm)
Outer diameter after nylon coating
(mm)
11
Synchromesh Wire Rope
The synchromesh wire rope is manufactured
by combining coating technology and
wire-twisting technology. This provides
the advantage of wire ropes (possible 3D
distribution) and the convenience of timing
belts (easy mounting) This wire rope employs
the same gear-mesh type transmission as
the timing belt.
•The synchromesh wire rope is manufactured through
continuous forming. As it is not an endless type like
the timing belt, any length can be selected.
•With its round external design, this wire rope can
be distributed in a 3D space in the same way as
an ordinary wire rope. Unlike ordinary wire ropes,
however, it does not need to be wound around a
drum.
•The mesh transmission allows it to be driven with a
lower tension than an ordinary wire rope.
•The helical construction reduces meshing noise,
providing excellent low-noise properties.
Note: Exclusive drive gears are required.
Since the synchromesh wire
rope is driven by the same mesh
transmission system as the timing
belt, it requires exclusive gears
for use in the drive. The gear
is manufactured by injection
molding of a resin such as POM
and PBT. Drive gears manufactured
by cutting are available for
prototyping and test purposes.
Office automation equipment, home electric
appliances, automobiles, FA, etc.
Application examples
Construction
Exclusive drive gear
Specifications
Wirerope Wirerope
Patent Number: 3263387 (Japan), 3643105 (Japan)
111769 (Korea), I 234622(Taiwan)
Wire drawing tech. Wire forming tech. Coating tech.
Features
12
Cable Rack
The cable rack is a resin coating wire rope with a stainless steel
wire rope as the core, on which involute teeth are reformed with a
special technique. In general, it can be used in the same way as a
rack & pinion drive.
Office automation equipment, home electric appliances,
automobiles, FA, etc.
Office automation equipment, home electric appliances, automobiles, FA, etc.
Torque Wire Rope
While an ordinary wire rope transmits force through pulleys and drums or
push/pull operations using an outer tube, the torque wire rope is a wire
rope processed specially for rotation-tracking performance. The torque
rope makes it possible to perform a push/pull operation and a rotation
transmission simultaneously. (Patent Pending in Japan)
Comparison of rotation tracking performance
3800
3240
2880
2520
2160
1800
1440
1080
720
360
0
360 720 1080 1440 1800 2160 2520 2880 3240 3600
•Usable in both push and pull operations.
•The teeth are made of Nylon 12 material with excellent low-noise properties.
•Stainless-steel wire rope is used as the reinforcing core material.
•Excellent tensile strength.
•Withstands bending up to R30.
•Various shapes can be designed in dimensions up to 3.0×3.6mm
•Stable physical properties under any temperature.
•No production of toxic gas even under exposure to fire.
Tooth shape
ø200 mm×2 loops
CoilWirerope
Wire drawing tech. Wire forming tech. Coating tech.
Wire drawing tech. Wire forming tech. Torque tech.
Features
Specifications
Application examples
Specifications
Application examples
13
CoilWirerope
Round-Wire Coil, Flat-Wire Coil
These fine coils are made of SUS304 or
SUS316 materials. The coil shapes include
round, flat and inner lumen flat wire coils.
These coils are applied in endoscopic devices,
guidewires for medical use, outer coils, etc.
Torque Coil
The torque coil is a fine coil with multiple threads
and multiple layers, made of SUS304 or SUS316.
It transmits the rotation of the proximal end
accurately to the distal tip. The flexibility allows
the torque coil to maintain performance even in
bent sections.
900
720
540
360
180
0
180 360 540 720 900
Distal Tip Following Angle °
Proximal Drive Angle °
Outer diameter (mm) 0.51 2.03
Inner diameter (mm) 0.25 1.01
Number of layers 2 3
Number of threads 4 8
Min. Max.
Note: PTFE coating is available.
Platinum and stainless steel coilSpecial product
ASAHI INTECC's original jointless
coil, manufactured by welding of
dissimilar wires.
Schematic Drawing
ø200 mm×2 loops
Wire drawing tech. Wire forming tech.
Specifications
Specifications
Torque tech.Wire drawing tech. Wire forming tech.
Comparison of rotation tracking performance
Platinum Stainless Steel
14
Tube Assembly
The tube is a hollow wire rope manufactured with a
special processing technology to provide high torque
transmission, high kink resistance and low ductility. It is
applied in multifunctional guide wires and catheters for
medical use, etc.
ACTONE* (Cable Tube)
•High torque transmission
(compared to ASAHI INTECC coils)
•High pushability
•Low extension ratio
Materials
Braided Tube
A braid is inserted between the upper and lower layers
of a tube using ASAHI INTECC's proprietary technology.
This design helps prevent the outer resin layer from
stretching under high temperatures or excessive loads.
Patent number: 3658309 (Japan)
(For Control Cables)
900
720
540
360
180
0
180 360 540 720 900
Structure cross-section
Braid type:Two round wires
Braid type:Single flat wires
Outer diameter (mm) 0.30 1.30
Overall length (mm) − 3,000
Number of threads 6 18
Min. Max.
Notes: •Materials−SUS304, SUS316, NiTi.
•PTFE coating is available.
PA PA
PAE PAE
PU PU
PE PE
PTFE
PFA
Upper layer Lower layer
ø3.6±0.1
ø2.3
ø1.6 +0.1−0
Lower layer(PE high-sliding braid)
Upper layer(Nylon 12)
Braid(ø0.1, SUS304 WPB×2 wires×8 strands)
Braid pitch
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
20 40 50
Temperature(°C)
Elongation
percentage (%)
60 70 80
 8.0
9.0
10.0
11.2
Braid pitch
12.3
13.0
Teflon
Elongation test under high temperature
Torque tech.Wire drawing tech. Wire forming tech.
Features
Specifications
Comparison of rotation tracking performance
Wire drawing tech. Coating tech.
Patent
• Patented in USA
(U.S Patent No. 6.881.194 No.7.117.703)
•Patent pending in Japan and Europe etc.
TradeMark
* "ACTONE" is a registered trademark in USA
and Japan.
15
Tube Assembly
Wire-Bar
The wire bar is composed of a precision shaft with
stainless steel wires wound precisely around it.
Precision wound wire-bars are used in precision
application of liquids such as liquid crystal films,
etc, and pitch wound wire-bars are used to carry
semiconductor parts. The wires used in the
wire-bar are manufactured using an exclusive
wire drawing machine to minimize scratches on
their surface. The diameters of the wires wound
around the shaft can be manufactured in 2μm
steps according to the coated film thickness,
thereby making it possible to manage the film
thickness with high accuracy.
Example of use
•Film thickness can be controlled by varying the wire
diameter.
•Regular surface coating made possible by high shaft precision and improved wire winding precision.
•Applicable to a wide range of products.
Wire material SUS304, SUS316
Wire outer ø55, 60, 65, 70, 75, 80, 85 and 90μm, etc. Wire sizes can be
diameter manufactured in 2μm increments according to orders.
Wire winding width 300 mm to 1,400 mm
Shaft outer diameter Above ø3mm
Shaft material SUS304, etc.
Shaft shape According to the customers' specifications.
Valley between wires
Film or glass plate
Shaft
Wire
Rotation
Thin film
Pitch wound
Precision wound
Wire drawing tech. Wire forming tech.
Features
Specifications
16
Assembly Terminal
Example of Design Specifications
B
B
A
A
A
A
A
B
B
B



Terminal types
A61 Fe 1.8 4.2 20 ø1.50~1.60
A71 Fe 1.7 5.2 21 ø1.35~1.50
A72 Fe 1.8 5.8 18.5 ø1.50~1.60
A73 Bs 1.9 4.4 22.5 ø1.50~1.60
A74 Fe 1.8 6.2 18.5 ø1.50~1.60
Code No. Material 1 2 3 Optimum wire rope outer diameter
Note:Mainly used in connection to a pin or a screw.
A-type terminal
Flat/round/square caulking
Flat caulking: t 1.7~2.7
Round caulking: ø3.0~4.4
Square caulking: □3.2~4.0
Reference Outer diameter after caulking
Wire drawing tech. Wire forming tech. Coating tech.
17
Assembly Terminal
A30 Fe 4.2 20 ø0.81~1.10
A31 Fe 5.2 20 ø0.81~1.10
A33 Fe 4.2 16.5 ø0.72~1.00
A88 Fe 4.2 23 ø1.10~1.50
A89 Fe 5.2 23 ø1.10~1.50
A93 SUS 4.4 23 ø1.10~1.50
Code No. Material 1 2 Optimum wire rope outer diameter
Note: Mainly used with wire ropes with outer
diameters of around 1.0 mm. Even with
coated wire ropes, caulking is possible without
removing the coating.
The above terminals are only the most general types.
For other types of terminals , please consult ASAHI INTECC. Other terminals can also be manufactured to custom specifications.
Note: With coated wire ropes, it may be recommended to remove the coating according to the load resistance specifications.


B16H Bs 3 1.1 3.3 ø0.72~0.90
B22H Fe 5 1.75 4.8 ø1.20~1.50
B23 AL 4 2.2 4 ø1.80~2.00
B67H Bs 4.6 1.1 3.4 ø0.72~0.90
B51H Cu 3.45 1.85 4 ø1.30~1.50
B69H Bs 4.6 1.4 3.4 ø1.00~1.20
Code No. Material 1 2 3 Optimum wire rope outer diameter
D7H Bs 3.5 1.2 2 ø1.00 ø3.2
D13H Bs 4.5 1.1 2.65 ø0.90 ø4.2
D10H Bs 5.5 1.2 3.3 ø1.00 ø5
D55H Bs 6.5 1.7 3.65 ø1.50 ø6
D9H Bs 3.5 1.4 2 ø1.20 ø3.2
D14H Bs 4.5 1.4 2.45 ø1.20 ø4
①②


② ④

①②

C25 Bs 3 1.1 27 20 ø0.80~0.90
C2 Bs 4 1.25 39 32 ø0.90~1.05
C18 Bs 5 1.25 23 16 ø0.90~1.05
C9 Bs 3 0.8 18 14 ø0.51~0.63
C16 Bs 6 2.3 62 37 ø1.85~2.00
C21 SUS 4 1.8 30 20 ø1.50~1.60
Code No. Material 1 2 3 4 Optimum wire rope outer diameter
Notes: Available in a wide variety of sizes, materials and
shapes.
Note: Attachable by fine adjusting the
length.
Note: Mainly used in connection to a slit or an opposite part.
This terminal is also indispensable for intermediate
attaching.
OA-type terminal OA caulking
OA caulking: t 2.7-3.4
Reference Outer diameter after caulking
B-type terminal
Flat/round/square/edgeround caulking
Flat caulking: t 1.0~ 4.0
Round caulking: ø1.6~10.0
Square caulking: □2.0~ 6.7
Edge round caulking: ø4.4~10.0
Reference Outer diameter after caulking
C-type terminal Flat/round/square caulking
Flat caulking: t 2.5~2.7
Round caulking: ø2.7~4.2
Square caulking: □4.0~4.5
Reference Outer diameter after caulking
D-type terminal Ball caulking
Ball caulking: ø3.0~6.0
Reference Outer diameter after caulking
Code No. Material 1 2 3 Optimum wire rope outer diameter Outer diameter after caulking
18
Assembly Option Parts
Charge Wire
Control Cable
The charge wire is composed of a tungsten
wire with terminal manufactured for use as
a corona discharge electrode in copiers, dust
collectors, air cleaners, ion generators, etc. As
the design of the corona discharge electrode
varies widely depending on the operating
environment, purpose and charging method, it
is necessary to study the type, size and other
factors for each application.
The control cable is a remote control wire
that transmits actions at the proximal end
without using a pulley or gear. It is easy to
install and can be remote controlled (action
transmission) through linear sections, bent
sections, and even narrow spaces. It is
applied in a wide range of industrial and
office equipment.
In automobiles, the control cables are used in
accelerators and opening mechanisms. The simplified
structure and low cost will make the control cables
indispensable in a wider range of fields now and in
the future.
Type Outer diameter (mm)
Reference Material:Tungsten wire
Note: 1) Spot welding assembly 2) Caulking assembly
3) Winding assembly
Various types of assembly are available according to applications.
Tungsten oxide wire ø0.04~ø0.2
Gold-plated tungsten wire ø0.04~ø0.2
Black wire (Carbon wire) ø0.04~ø0.2
White wire (Carbon-eliminated wire) ø0.04~ø0.2
Platinum-plated tungsten wire ø0.04~ø0.2
Patent Number: 3619166(Japan)
Design Patent Number: 1138443(Japan)
Wire forming tech.
Specifications
Wire drawing tech. Wire forming tech.
Features
19
Assembly Option Parts
Bespoke terminals for various applications Resin molding items
Note: ASAHI INTECC handles everything from
trial production to mass-production.
Aluminum extrusion and die-cast items Pressed itemsShafts
Sintered items Unit assemblies
Cutting items
Tel: +44 (0)1442 219611 Fax: +44 (0)1442 259918
SWR Ltd, 3-4 Eastman Way, Hemel Hempstead Industrial Estate, Hemel Hempstead, Herts, HP2 7DU
United Kingdom

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