EH025 Parts List - Small Engine Suppliers

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Keywords

EH025, GROUP, 03-03, FIG., SECTION, SCREW, part, DESCRIPTION, PART, FROM-TO, REF., REMARKS, QTY., number, WASHER, PLATE, CODE, VALVE, FUEL, COVER, PISTON, PUMP, SPRING, GASKET,, LUBRICANT, CLUTCH, PLUG, RING, BOLT, specifi

Transcript

PARTS
MANUAL
EH025
ENGINE
Models
PUB-EP5792
Rev. 03/03
© Copyright 2003 Robin America, Inc.
940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212
e-mail: sales@robinamerica.com • www.robinamerica.com
EH025 - 3 - 03-03
HOW TO USE THIS MANUAL
Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each
model there may be many different versions called specifi cations. Each specifi cation will be
unique in some way. The difference may only be the paint color or it may have a different type
of PTO or some other signifi cant difference.
In order the identify the correct service part number, it is important to confi rm the specifi cation and code numbers for your engine. The specifi cation and code number together are
know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.
The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:
X X X X
SPEC NO. (11 digits) CODE NO. (4 digits)
PRODUCT NO. (15 digits)
E H 0 2 5
EH025 - 4 - 03-03
MANUAL LAYOUT
1. SECTION NAME Parts are broadly classifi ed according to their functions.
Refer to the Group Index (table of contents) for respective section name.
2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).
3. REF. No . The Reference number identifi es the part illustration with the corresponding part number in the
part list.
4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.
6. DESCRIPTION It is designation of the part.
7. QTY. Quantity of each part used for each product.
8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specifi cation,
and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:
- The part is used in the product irrespective of CODE No.
2101- The part is used in the products with CODE No. of 2101 and after this number.
- 2100 The part is used in the products with CODE No. of 2100 and before this number.
1
2 3
4
1 6 7 9 2
8
3
5
4
EH025 - 5 - 03-03
GROUP INDEX
Group Name Page
CRANKCASE GROUP............................................................................... 6
CRANKSHAFT, PISTON GROUP.............................................................. 8
INTAKE and EXHAUST GROUP.............................................................. 10
COOLING and STARTING GROUP......................................................... 12
FUEL, LUBRICANT GROUP.................................................................... 14
ELECTRIC DEVICE GROUP ................................................................... 16
CLUTCH GROUP .................................................................................... 18
ACCESSORY GROUP............................................................................. 20
SYMBOL DESCRIPTION
AY...........................ASSEMBLY
CP...........................COMPLETE
EX...........................EXPORT (from Japan)
FIG..........................FIGURE
FR...........................FRONT
" .............................. INCH
INCL. ...................... INCLUDE
~L............................LITER
L= ...........................LENGTH (in. mm)
L.H. (LH) .................LEFT-HAND SIDE
MECH.....................MECHANICAL
NO (NON)...............NONE
OPT.........................OPTIONAL
O.S. ........................OVER SIZE
SYMBOL DESCRIPTION
P= ...........................PITCH (in mm)
P.T.O. (PTO) ...........POWER TAKE OFF
REF.........................REFERENCE
R.H. (RH)................RIGHT HAND SIDE
RR. .........................REAR
STD. .......................STANDARD
SW..........................SWITCH
T= ...........................THICKNESS (in mm)
UN ..........................UNIT
U.S..........................UNDER SIZE
~V ...........................VOLTAGE
~W ..........................WATT
W/ ...........................WITH
W/O ........................WITHOUT
INDEX OF DESCRIPTION SYMBOLS
EH025 - 6 - 03-03
SECTION 1 CRANKCASE GROUP
FIG. 100
EH025 - 7 - 03-03
SECTION 1 CRANKCASE GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
10 592-10050-01 CYLINDER BLOCK 1 100
95 011-90595-10 SOCKET HEAD BOLT 6 100
96 011-90595-00 SOCKET HEAD BOLT 2 100
270 592-65006-00 OIL GAUGE 1 100
280 021-31600-20 GASKET 1 100
410 592-65000-00 CASE, OIL 1 100
415 592-65001-00 GASKET, CASE 1 100
416 004-36051-80 SCREW AY 4 100
628 591-15012-00 BALL 2 100
665 592-15014-00 SPACER 2 100
680 592-10040-00 ROCKER COVER CP 1 100
685 592-15011-00 RETAINER PLATE 1 100
686 592-15010-00 LEAD VALVE 1 100
687 011-90499-80 SOCKET HEAD BOLT 1 100
690 592-15008-00 GASKER, ROCKER COVER 1 100
710 004-36051-60 SCREW AND WASHER 3 100
810 592-15005-02 COVER, CAMGEAR 1 100
830 592-15007-00 GASKET, CAMGEAR COVER 1 100
850 592-15009-00 BREATHER PIPE 1 100
851 056-10800-10 HOSE CLAMP 1 100
860 004-36051-40 SCREW AND WASHER 3 100
870 592-65002-00 OIL TUBE 1 100
875 592-65003-00 OIL WEIGHT 1 100
EH025 - 8 - 03-03
SECTION 2 CRANKSHAFT, PISTON GROUP
FIG. 200
EH025 - 9 - 03-03
SECTION 2 CRANKSHAFT, PISTON GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
10 592-20030-00 CRANKSHAFT 1 200
45 044-01299-60 OIL SEAL 1 200
46 044-01099-70 OIL SEAL 1 200
48 542-15005-00 CLIP 1 200
55 001-13061-60 BOLT AND WASHER AY 1 200
65 003-12060-00 WASHER 1 200
350 523-25026-00 PISTON PIN 1 200
360 592-25009-00 PISTON 1 200
375 592-20040-00 PISTON RING SET 1 200
380 056-50899-70 CLIP 2 200
EH025 - 10 - 03-03
SECTION 3 INTAKE and EXHAUST GROUP
FIG. 300
EH025 - 11 - 03-03
SECTION 3 INTAKE and EXHAUST GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
10 592-35005-01 CAMGEAR SHAFT 1 300
30 592-30070-00 CAMGEAR AY 1 300
50 592-35000-01 CAMLIFTER 2 300
55 592-35006-00 CAMLIFTER SHAFT 1 300
60 592-35012-00 VALVE SPRING 2 300
70 592-35013-00 RETAINER SPRING 2 300
80 592-35015-00 INTAKE VALVE 1 300
90 592-35014-00 EXHAUST VALVE 1 300
100 592-35038-00 WASHER 1 300
200 592-35011-01 ROCKER SHAFT 1 300
210 592-35007-00 PUSH ROD 2 300
220 592-30020-00 ROCKER ARM AY 2 300
310 592-30010-00 MUFFLER 1 300
320 592-35034-00 MUFFLER COVER 1 300
340 592-35016-01 GASKET, MUFFLER 1 300
360 014-00599-62 SCREW 1 300
365 011-90595-20 SOCKET HEAD BOLT 2 300
510 592-30040-02 CLEANER PLATE AY 1 300
512 592-30060-01 AIR CLEANER PLATE CP 1 300
514 592-35027-00 AIR CLEANER COVER 1 300
520 592-35032-00 ELEMENT 1 300
540 592-30050-01 INSULATOR CP 1 300
542 017-00599-80 NUT 2 300
543 002-27060-00 NUT 1 300
545 592-35020-00 INSULATOR , CARBURETOR 1 300
546 014-90699-72 ADJUST SCREW 1 300
547 002-27060-00 NUT 1 300
548 004-36051-08 SCREW AY 2 300
550 592-35018-01 GASKET, INSULATOR 1 300
560 592-35019-00 GASKET, CARBURETOR 1 300
580 592-35031-00 SCREW 2 300
581 014-00594-80 SCREW 1 300
605 592-35026-00 PLATE 1 300
880 531-65007-01 CHECK VALVE 1 300
881 592-35024-00 CHECK VALVE 1 300
884 592-35025-00 PLATE, CHECK VALVE 1 300
885 592-35033-00 PLATE, SEPERATOR 1 300
887 592-35039-00 PIPE, PLATE SEPERATOR 1 300
888 592-35030-01 PIPE 1 300
890 592-35022-00 CHOKE LEVER 1 300
892 592-35023-00 CHOKE PLATE 1 300
894 021-30699-90 GASKET 1 300
895 024-01399-70 O RING 1 300
896 024-01599-90 O RING 1 300
EH025 - 12 - 03-03
SECTION 4 COOLING and STARTING GROUP
FIG. 400
EH025 - 13 - 03-03
10 525-55011-00 BLOWER HOUSING 1 400
40 004-36051-60 SCREW AND WASHER 3 400
90 592-55001-00 CYLINDER COVER 1 400
95 004-36051-00 SCREW AND WASHER 2 400
96 004-36041-60 SCREW 4 400
200 519-55000-00 PULLEY 1 400
210 592-50010-01 RECOIL STARTER AY 1 400
-1 521-50020-30 SPIRAL SPRING 1 400
-2 592-50010-30 REEL 1 400
-3 592-50010-50 STARTER ROPE 1 400
-4 52-50040-20 STARTER KNOB 1 400
-7 519-50021-00 SWING ARM 1 400
-35 519-50021-10 COLLAR 1 400
-49 519-50020-60 SET SCREW 1 400
SECTION 4 COOLING and STARTING GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
EH025 - 14 - 03-03
SECTION 5 FUEL LUBRICANT GROUP
FIG. 500
EH025 - 15 - 03-03
SECTION 5 FUEL LUBRICANT GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
10 592-65004-00 FUEL TANK 1 500
30 592-60040-01 FUEL TANK CAP 1 500
40 523-65039-00 FUEL FILTER 1 500
80 592-60030-00 TUBE 1 500
90 056-10599-90 HOSE CLAMP 1 500
110 503-65002-00 PLATE 1 500
111 503-65003-00 PLATE 1 500
112 519-65003-01 DAMPER 1 500
EH025 - 16 - 03-03
SECTION 5 FUEL LUBRICANT GROUP
FIG. 510
EH025 - 17 - 03-03
SECTION 5 FUEL LUBRICANT GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
210 592-60020-02 CABURETOR 1 510
-1 592-60020-60 PUMP BODY AY 1 510
-8 523-60461-40 AIR PURGE BODY AY 1 510
-9 523-60460-50 PRIMER PUMP COVER 1 510
-10 524-60011-50 PRIMER PUMP 1 510
-11 592-60080-10 DIAPHRAGM METER AY 1 510
-12 523-60460-40 GASKET, DIAPHRAGM METER 1 510
-13 524-60010-40 DIAPHRAGM PUMP 1 510
-14 592-60020-40 PUMP GASKET 1 510
-15 592-60021-10 JET 1 510
-16 524-60010-10 O RING 1 510
-17 531-60051-20 SPRING RETAINER RING 1 510
-18 252-62601-08 WASHER 1 510
-19 523-60180-40 SWIVEL 1 510
-20 520-60081-10 PLUG 1 510
-21 592-60020-10 THROTTLE VALVE AY 1 510
-22 252-62611-08 SPRING PUMP 1 510
-23 520-60080-30 SCREW 2 510
-24 523-60460-10 SCREW 4 510
EH025 - 18 - 03-03
SECTION 6 ELECTRIC DEVICE GROUP
FIG. 600
EH025 - 19 - 03-03
SECTION 6 ELECTRIC DEVICE GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
10 592-70010-20 FLYWHEEL 1 600
11 592-70010-10 IGNITION COIL 1 600
30 014-00499-20 SCREW 2 600
60 592-70020-00 STOP SWITCH 1 600
95 065-40099-31 SPRING, PLUG CAP 1 600
100 065-01099-50 SPARK PLUG 1 600
110 592-75001-00 SPARK PLUG CAP 1 600
112 592-75000-00 COVER, PLUG 1 600
EH025 - 20 - 03-03
SECTION 7 CLUTCH GROUP
FIG. 700
EH025 - 21 - 03-03
SECTION 7 CLUTCH GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
210 592-85000-00 SHOE, CLUTCH 2 700
220 592-85001-00 SPRING 1 700
230 592-85002-00 BOLT, CLUTCH 2 700
240 592-85003-00 WASHER 2 700
EH025 - 22 - 03-03
SECTION 8 ACCESSORY GROUP
FIG. 800
EH025 - 23 - 03-03
SECTION 8 ACCESSORY GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
10 592-90020-00 TOOL 1 800
100 592-95011-00 LABEL, TRADE MARK 1 800
110 073-63899-61 LABEL, CAUTION 1 800
160 592-95000-00 LABEL, MODEL 1 800
PRINTED IN THE USA

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