Arctic Cat - EPI Performance

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Keywords

45-47, Sportsman, ft/lbs, Ranger, (EBS), 1000, note, Outlander, 2015, 47-50, EBS), (Non, 2016, Year, Model, Primary, Secondary, 2x4/4x4, 2007, 2008, Scrambler, Auto, Grizzly, 2009, 40-45, 2014, Step, Prowler, King, Clutch

Transcript

All Clutch Torque Specs are to the best of our knowledge. We research service manuals for all these specs,
but manufacturers have been known to change them.
ARCTIC CAT
Model Year Starter (wet) Clutch ft/lbs Primary ft/lbs Secondary ft/lbs
366 Auto 4x4 2008-10 147 147 147
375 Auto 2x4/4x4 2002 94 75-85 75-85
400 Manual 2x4/4x4 2002-08 94 75-85 75-86
400 I Auto 2x4/4x4 2003-08 94 75-85 75-87
450 I XC 4x4 2011-14 147 147 147
500 I TRX/TBX 4x4 2004-05 94 83 72
500 Auto 4x4 2006-09 94 83 72
500 I Auto 4x4 2001-05 94 83 72
500 Manual 4x4 1998-09 94 - 550 H1 EFI 4x4 2009 94 83 72
550 H1 Prowler EFI 4x4 2009-13 94 83 72
650 H1 4x4 2006-08 94 83 72
650 H1 Mud Pro 4x4 2010-11 94 83 72
650 H1 Prowler 4x4 2006-09 94 83 72
650 V2 4x4 2004-06 - 69 69
700 Alterra TRV 4x4 2017 94 83 72
700 Core/Limited 4x4 2013 94 83 72
700 EFI Auto 4x4 2006-08 94 83 72
700 H1 EFI 4x4 2008-12/14-15 94 83 72
700 H1 Mud Pro 4x4 2012-13 94 83 72
700 H1 Mud Pro 4x4 2009-10 94 83 72
700 Prowler HDX 4x4 2011-13 94 83 72
700 H1 Prowler EFI XT/XTX 4x4 2009-13 94 83 72
700 H1 Prowler 4x4 2008 94 83 72
700 H1 TRV 4x4 2010-16 94 83 72
700 Wildcat Sport 4x4 2015 - 60 60
700 Wildcat Trail 4x4 2014 - 60 60
1000 LTD/GT/XT 4x4 (ATV models) 2011-16 94 83 72
1000 Prowler XT/XTZ 4x4 2011-15 94 83 72
1000 Prowler XTZ 4x4 2009-10 94 83 72
Thunder Cat Auto 4x4 2008 94 83 72
1000 Thunder Cat H2 4x4 2009-10 94 83 72
1000 Wildcat Std, Ltd 4x4 w/Team Clutches (except X models) 2013-15 - 60 60
1000 Wildcat 4 4x4 w/Team Clutches (except X models) 2013-14 - 60 60
1000 Wildcat X, X Ltd 4x4 2013-15 - 60 60
CAN-AM
Model Year Primary ft/lbs Secondary ft/lbs
400 Outlander EFI 4x4 2009-14 89 +/- 6 See note 1
400 Outlander 4x4 2003-08 74 44
450 Outlander L/Max L 4x4 2015-16 89 +/- 6 See note 1
500 Outlander EFI 4x4 2009-15 89 +/- 6 See note 1
500 Outlander 4x4 2007-08 74 44
500 Renegade EFI 4x4 2009-15 89 +/- 6 See note 1
500 Renegade 4x4 2008 74 44
570 Outlander 4x4 (all models) 2016 89 +/- 6 See note 1
650 Outlander 4x4 (all models except XMR) 2010-15 89 +/- 6 See note 1
650 Outlander HO EFI 4x4 2009 89 +/- 6 44
650 Outlander HO EFI 4x4 2007-08 74 44
650 Quest 4x4 2003-04 74 44
800 Commander 4x4 2011-15 89 +/- 6 See note 1
800 Outlander R XMR 4x4 2011-12 89 +/- 6 See note 1
800 Outlander R EFI 4x4 2009-15 89 +/- 6 See note 1
800 Outlander R EFI Xxc 4x4 2011 89 +/- 6 See note 1
800 Outlander HO EFI 4x4 2006-08 74 44
800 R Renegade EFI/EFI Xxc 4x4 2012-15 89 +/- 6 See note 1
800 R Renegade EFI/EFI Xxc 4x4 2010-11 89 +/- 6 See note 1
800 R Renegade EFI/EFI X 4x4 2009 89 +/- 6 44
800 Renegade HO EFI/EFI X 4x4 2007-08 74 44
850 Outlander 4x4 2016 89 +/- 6 See note 1
1000 Commander 4x4 2013-15 89 +/- 6 See note 1
1000 Commander 4x4 2011-12 89 +/- 6 See note 1
1000 Maverick 4x4 2014-15 See note 2 See note 3
1000 Maverick 4x4 2013 89 +/- 6 See note 1
1000 Outlander 4x4 2012-15 89 +/- 6 See note 1
1000 Outlander XMR 4x4 2013-15 89 +/- 6 See note 1
1000 Renegade 4x4 2012-15 89 +/- 6 See note 1
NOTE 1:
2010 and older models torque the secondary (driven) clutch to 44 ft/lbs. For 2011 and newer models Can-Am
recommends using a new secondary (driven) clutchbolt every time the bolt has been removed. Can-Am’s torque procedure
for the new secondary (driven) clutch bolt is: Step 1 torque bolt to 15 ft/lbs +/- 1ft/lbs. Step 2 tighten; 180 degrees +/- 5 degrees.
NOTE 2:
Step 1 - Torque nut to 59 ft/lbs
Step 2 - Then torque nut to 89 ft/lbs +/- 6 ft/lbs OR 90 degrees whichever comes first
Step 3 - Apply blue Loctite to the set screw and torque to 48 ft/lbs
NOTE 3:
Step 1 - Tighten the retaining nut 15 ft/lbs +/- 1 ft/lbs.
Step 2 - Tighten retaining nut another 180 degrees +/- 5 degrees.
Step 3 - Thread on jam nut, hold the retaining nut with a wrench and torque the jam nut to 26 ft/lbs +/- 1 ft/lbs
Honda
Model Year Starter (wet) Clutch ft/lbs
TRX 300 2x4 (except EX models) All 87
TRX 350 2x4/4x4 2000-05 87
TRX 350 TE/FE 2x4/4x4 2000-05 87
TRX 350 TM/FM 2x4/4x4 2000-05 87
TRX 400 AT Rancher 4x4 2004-07 87
TRX 400 FM Fourtrax Foreman 4x4 2002 87
TRX 400 FW Fourtrax Foreman 4x4 1997-01/03 87
TRX 400 Foreman 4x4 1997-03 87
TRX 420 Rancher 2x4/4x4 2007-16 87
TRX 450 FE/FM/S/ES 4x4 1998-04 87
TRX 450 Foreman 4x4 1998-04 87
TRX 500 Foreman 4x4 2012-16 87
TRX 500 Foreman 4x4 2005-09/11 87
TRX 500 Rubicon 4x4 (Non DCT Models) 2015-16 87
TRX 500 Rubicon 4x4 2011-14 87
TRX 500 Rubicon 4x4 2001-09 87
JOHN DEERE
Model Year Primary ft/lbs Secondary ft/lbs
RSX850I Gator 4x4 2012 54 54
KAWASAKI
Model Year Primary ft/lbs Secondary ft/lbs
360 Prairie 4x4 2002-13 69 69
650 Brute Force 4x4 2006-13 69 69
650 Brute Force 4x4 2005 69 69
650 Prairie 4x4 2002-03 69 69
700 KFX 2x4 2003-06 69 69
700 Prairie 4x4 2004-06 69 69
750 Brute Force 4x4 2006-07 69 69
750 Brute Force 4x4 2005 69 69
750 Brute Force EFI 4x4i 2012-16 69 69
750 Brute Force EFI 4x4i 2008-11 69 69
750 Teryx EFI 4x4 2009-13 69 69
750 Teryx 4x4 2008 69 69
3010 Mule Trans 4x4 2007 56 69
KYMCO
Model Year Starter (wet) Clutch ft/lbs Primary ft/lbs Secondary ft/lbs
375 MXU 4x4 2009-11 147 147 147
450 MAXXER 4x4 2011-12 147 147 147
500 MXU 2007-08 - 100 70
500 UXV 2009 - 100 70
700 MXU 2014 115 100 72
POLARIS
Model Year Primary ft/lbs Secondary ft/lbs
250 Trail Blazer/Trail Boss 2x4 1988-05 45-47 15
250 Xplorer 2x4 2000-02 45-47 15
300 Xplorer 4x4/Xpress 2x4 1996-99 45-47 15
325 Magnum 2x4/4x4 2000-02 45-47 15
325 Trail Boss 2x4 2000-02 45-47 15
330 ATP 4x4 2004-05 45-47 15
330 Magnum 2x4/4x4 2003-05 45-47 15
330 Trail Boss 2x4 2003-05 45-47 15
335 Sportsman 4x4 1999-00 45-47 15
400 Ranger 4x4 2010 45-47 15
400 Scrambler 2x4 2002 45-47 15
400 Scrambler 2x4 2001 45-47 15
400 Scrambler 2x4 1994-00 45-47 15
400 Scrambler 4x4 1995-02 45-47 15
400 Sport 2x4 1994-99 45-47 15
400 Sportsman 4x4 2011-14 45-47 15
400 Sportsman 4x4 2001-05 45-47 15
400 Sportsman 4x4 1993-97 45-47 15
400 Trail Blazer 2x4 2003 45-47 15
400 Xplorer 4x4 1993-02 45-47 15
400 Xpress 2x4 1995-97 45-47 15
425 Magnum 2x4/4x4 1995-98 45-47 15
450 Sportsman 4x4 2006 45-47 15
500 ATP 4x4 2004-05 45-47 15
500 Big Boss 6x6 1998-99 45-47 15
500 Magnum 4x4 (non-EBS) 1999-02 45-47 15
500 Magnum 4x4 (EBS) 1999-02 45-47 15
500 Ranger 2x4/4x4/6x6 2004-05 45-47 15
500 Ranger Crew 4x4 2011-13 45-47 15
500 Ranger EFI 4x4 2010-13 45-47 15
500 Ranger EFI 4x4 2009 45-47 15
500 Ranger EFI 4x4 2008 45-47 15
500 Ranger EFI/Carb 4x4 2006-07 45-47 15
500 Scrambler 2x4 2001-02 45-47 15
500 Scrambler 4x4 1999-08 45-47 15
500 Scrambler 4x4 1998 45-47 15
POLARIS (Continued)
Model Year Primary ft/lbs Secondary ft/lbs
500 Scrambler 4x4 1997 45-47 15
500 Sportsman 4x4 (EBS) 1998-00 45-47 15
500 Sportsman 4x4 1996-98 45-47 15
500 Sportsman 6x6 (non EBS) 2000-06 45-47 15
500 Sportsman EFI 4x4 (EBS) 2008-09 45-47 15
500 Sportsman EFI 4x4 2007 45-47 15
500 Sportsman EFI 4x4 (EBS) 2006 45-47 15
500 Sportsman EFI X2/Touring 4x4 (EBS) 2008 45-47 15
500 Sportsman DUSE 4x4 (EBS) 2000-01 45-47 15
500 Sportsman HO 4x4 (EBS) 2001-05 45-47 15
500 Sportsman HO Carb 4x4 (Non EBS) 2006/08-13 45-47 15
500 Xplorer 4x4 1997 45-47 15
550 Sportsman X2 4x4 2010 45-47 15
550 Sportsman EFI 4x4 2011-14 45-47 15
550 Sportsman XP EFI 4x4 2009-10 45-47 15
570 Ranger Full Size 4x4/Ranger Crew Full Size 4x4 (Non EBS) 2015 47-50 36
570 Ranger Mid-Size 4x4 (Non EBS) 2015 47-50 36
570 Ranger Mid-Size 4x4 2014 47-50 36
570 Ranger Crew Mid-Size 4x4 2014 47-50 36
570 RZR 4x4 (EBS) 2013-15 45-47 36
570 RZR 4x4 (Non EBS) built 9/18/12 and after 2013-15 45-47 36
570 RZR 4x4 2012 45-47 36
570 Sportsman 4x4 (EBS) 2014-15 47-50 40
570 Sportsman 4x4 (Non EBS) 2014-15 47-50 36
570 Sportsman ACE 4x4 (EBS) 2015 47-50 40
570 Sportsman ACE 4x4 (Non EBS) 2015 47-50 36
570 Sportsman SP 4x4 (EBS) 2015 47-50 40
570 Sportsman Touring 4x4 (EBS) 2014-15 47-50 40
570 Sportsman Touring SP 4x4 (EBS) 2015 47-50 40
570 Sportsman X2 4x4 (EBS) 2015 47-50 40
600 Sportsman 4x4 (EBS) 2003-05 45-47 15
700 Ranger Crew 4x4 2008-09 45-47 15
700 Ranger HD 4x4 2009 45-47 15
700 Ranger XP 4x4 2008-09 45-47 15
700 Ranger XP 4x4 2007 45-47 15
700 Ranger XP 4x4 2005-06 45-47 15
700 Sportsman 4x4 2005-06 45-47 15
700 Sportsman 4x4 (EBS) 2002-04 45-47 15
700 Sportsman EFI 4x4 2007 45-47 15
700 Sportsman EFI 4x4 2004-06 45-47 15
700 Sportsman EFI X2 4x4 (EBS) 2008 45-47 15
800 Ranger Crew 4x4 (Full Size) 2010-14 45-47 15
800 Ranger HD 4x4 2010-11 45-47 15
800 Ranger Mid-Size 4x4 2013 45-47 15
POLARIS (Continued)
Model Year Primary ft/lbs Secondary ft/lbs
800 Ranger XP 4x4 (Full Size) 2010-14 45-47 15
800 Ranger 6x6 2010-13 45-47 15
800 RZR EPS 4x4 (EBS) 2013 45-47 15
800 RZR 4x4 (Non EBS) 2009-14 45-47 15
800 RZR 4x4 2008 45-47 15
800 RZR 4 4x4 2010-14 45-47 15
800 RZR S 4x4 2010-14 45-47 15
800 RZR S 4x4 2009 45-47 15
800 Sportsman EFI 4x4 2010-14 45-47 15
800 Sportsman EFI 4x4 (EBS) 2009 45-47 15
800 Sportsman EFI HO 4x4 (EBS) 2008 45-47 15
800 Sportsman EFI 4x4 2005-06 45-47 15
800 Sportsman EFI Deluxe 4x4 (EBS) 2007 45-47 15
800 Sportsman EFI Standard 4x4 (Non EBS) 2007 45-47 15
800 Sportsman EFI Standard 4x4 (EBS) 2007 45-47 15
800 Sportsman EFI Touring 4x4 (EBS) 2008 45-47 15
800 Sportsman EFI X2 4x4 2007 45-47 15
850 Scrambler 4x4 2015-16 45-47 15
850 Scrambler 4x4 2013-14 45-47 15
850 Sportsman 4x4/Sportsman SP 4x4 2016 45-47 15
850 Sportsman 4x4/Sportsman SP 4x4 2015 45-47 15
850 Sportsman XP HO 4x4 2012-14 45-47 15
850 Sportsman XP EFI 4x4 2011 45-47 15
850 Sportsman XP EFI 4x4 2009-10 45-47 15
900 RZR S 60" (Non EBS) 2015 95 40
900 RZR 50" 4x4 (EBS) 2016 95 40
900 RZR Trail 50" 4x4 (EBS) 2015 95 40
900 RZR XP 4x4 2012-14 95 40
900 RZR XP 4x4 2011 95 40
900 RZR XP 4 4x4 2012-14 95 40
900 Ranger 4x4 (EBS) 2016 95 38
900 Ranger 4x4 (Non EBS) 2016 95 38
900 Ranger Crew 4x4 (Non EBS) 2014-15 95 38
900 Ranger High Lifter Edition 4x4 2016 95 38
900 Ranger XP 4x4 (Non EBS) 2015 95 38
900 Ranger XP 4x4 (Non EBS) 2014 95 38
900 Ranger XP 4x4 (EBS) 2014 95 38
900 Ranger XP 4x4 2013 95 38
1000 General 4x4 (EBS) 2016 95 40-45
1000 RZR S 60" 4x4 2016 95 40-45
1000 RZR XP 4x4 (will not fit the High Lifter Edition) 2016 95 40-45
1000 RZR XP 4x4 (will not fit the High Lifter Edition) 2015 95 40-45
1000 RZR XP 4x4 2014 95 40-45
1000 RZR XP 4 4x4 2015 95 40-45
POLARIS (Continued)
Model Year Primary ft/lbs Secondary ft/lbs
1000 RZR XP 4 4x4 2014 95 40-45
1000 RZR XP High Lifter Edition 4x4 2015 95 40-45
RZR XP Turbo 4x4 2016 95 40-45
1000 Scrambler XP 4x4 2014 47-50 1000 Sportsman High Lifter Edition 4x4 2016 47-50 1000 Sportsman XP 4x4 2015 47-50 SUZUKI
Model Year Starter (wet) Clutch ft/lbs Primary ft/lbs Secondary ft/lbs
400 Eiger 2x4/4x4 2002-08 94 85 83
400 King Quad 4x4 (Auto) 2008-14 94 85 83
450 King Quad AXi 4x4 2008-09 94 85 83
450 King Quad 4x4 2007 94 85 83
500 King Quad AXi 4x4 2009 94 85 83
500 Vinson 4x4 2002-06 94 85 83
500 Vinson Manual 4x4 2002-07 94 - 700 King Quad 4x4 2007 94 85 83
700 King Quad 4x4 2005-06 94 85 83
700 Twin Peaks 4x4 Auto 2004-06 - 69 69
750 King Quad AXi 4x4 2008-16 94 85 83
YAMAHA
Model Year Starter (wet) Clutch ft/lbs Primary ft/lbs Secondary ft/lbs
250 Bear Tracker 2x4 1999-04 100 - 250 Bruin 2x4 2005-06 100 - 250 Timberwolf 4x4 1992-00 100 - 350 Big Bear 2x4 1999 100 - 350 Big Bear 4x4 1997-99 100 - 350 Bruin 2x4 Auto 2004-06 115 85 72
350 Bruin 4x4 Auto 2004-06 115 85 72
350 Grizzly 2x4 2007-11 115 85 72
350 Grizzly 4x4 2008-14 - 85 72
350 Grizzly 4x4 2007 115 85 72
350 Wolverine 2x4 2006-09 115 85 72
400 Big Bear 4x4 2007-12 100 - 400 Big Bear 2x4/4x4 2000-06 100 - 400 Kodiak 4x4 2000-06 115 85 72
400 Grizzly 4x4 2007-08 115 85 72
450 Grizzly 4x4 2008-14 115 85 72
450 Grizzly 4x4 2007 115 85 72
450 Kodiak 4x4 2003-06 115 85 72
450 Rhino 4x4 2006-09 115 85 72
450 Wolverine 4x4 2006-10 115 85 72
550 Grizzly FI 4x4 2009-14 115 85 72
YAMAHA (Continued)
Model Year Starter (wet) Clutch ft/lbs Primary ft/lbs Secondary ft/lbs
600 Grizzly 4x4 1998-01 115 85 72
660 Grizzly 4x4 2002-08 115 85 72
660 Rhino 4x4 2004-07 115 85 72
700 Grizzly 4x4 2007-16 140 100 72
700 Kodiak 4x4 2016 140 100 72
700 Rhino FI 4x4 2009/11-13 115 85 72
700 Rhino FI 4x4 2008 115 85 72
700 Viking 4x4 2014-15 115 85 72
700 Wolverine 4x4 2016 137 85 72

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