Suzuki DF 90 (01) DF 115 (01) - Maritime Propulsion

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Keywords

BOLT, CLUTCH, CYLINDER, FUEL, ENGINE, REMARKS, DESCRIPTION, PART, REF.NO., C-06, SHAFT, E-03, WASHER, SWITCH, C-07, VAPOR, E-10, E-02, TAPPET, SEPARATO, DF90/115, F-04, E-04, SHIM,, F-03, E-08, ROTTLE, C-02, E-06, CLAMP

Transcript









PREFACE
When i t becomes necessary t o rep1 ace p a r t s on SUZUKI OUTBOARD MOTORS a1 ways
use SUZUKI GENUINE PARTS which have passed a s t r i c t inspec t ion which guarantees
q u a l i t y and performance.
This par ts catalogue covers the l i s t o f a l l serv ice p a r t s f o r SUZUKI DF90/115
'01 MODEL.
INSTRUCTIONS FOR QUOTING
1. DIMENSIONS
Dimensions o f the par ts i n t h i s catalogue
THE CATALOGUE
are ind ica ted i n u n i t m i l l imeters .
2 . ABBREVIATIONS
Abbreviations used i n t h i s catalogue are as fo l lows:
AR
ASSY :
€.No. :
F.No. :
d I D
OD
L
LH( PORT) :
RH (STBD) :
-1 23456
123456k
Y X Y X
I D OD
As required NT
Assembly OPT
Engine number os
Frame number STD
Diameter o f materi a1 T
Ins ide d i ameter us
Outside diameter W
Length w/
l e f t hand s ide
Right hand s ide sus
: Up t o F.No.09001F-123456 PTT
: From F. No. 09001 F-123456
s, L,UL, LL :
Number o f tee th
i lp t i onal
Over s i ze
Standard
Thickness
Under s i z e
Width
With
Transom type
Sta in less s tee l
Power trim and tilt
5.6 ........ Figures i n the descr ip t ion column
-I- show the dimensions of pa r t s .
T(or W , L )
-+12345-56781 (Parts No. : ind ica tes t h a t the p a r t s number was
changed t o 12245-56781 and the new pa r t s are interchangeable w i th
the former ones but the former ones are not interchangeable w i th
new ones.
t12345-56781 (Parts No.) : i nd i ca tes t h a t the former and new
pa r t s are interchangeable w i th each other and both are usable.
0 2001 American Suzuki Motor Corporation
HSHAFT........... B-07 GINE COVER.....,. F-03
LAMP BRACKET...... E-02 SINE HOLDER....,. E-06
LUTCH ROD. . . C-11 EL HOSE.,........ F-04
LUTCH SHAFT. C-10 EL INJECTOR...... C-03
RANKSHAFT......... B - 0 5 EL punp.......... c-04
YLINDER BLOCK..... B-03 EL VAPOR SEPARATO C-02
HEAD...... B-02 AR CASE.,........ E-08
AG LItUC.......... F-05 RNESS...,........ D-07
-
INTAKE HANIFOLD.... B-09
HAWETO............ D-03
OIL PAN............ C-09
3PT : TRIH SWITCH.. 6 4 6
0PT:GASKET SET..... 6-10
OPTtHARNESS........ 6-04
PPT:METER.......... 6-02
OIL PUHP........... c-oa
3. INNER PARTS OF ASSEMBLY
the component of the assembly also ava i l ab le i n d i v i d u a l l y .
Part name with a d o t ( . ) i n f ron t as shown i n the desc r ip t i on column ind i ca tes
4. MODIFICATION NOTICE
A Darts 'xl l e t i n w i 11 be sent t o you on a1 1 occasions when changes i n pa r t s
occur i nc lud ing i nterchangeabl e modi f i c a t i ons between new p a r t s and o l d oncs.
5. NOTE
5 - 1 7 There are some d i f f e r e n t pa r t s from those o f production models mang
spare p a r t s for the admin is t ra t i ve reasons and common use o f them w i th
other models.
5-2. I n respect o f rubber hoses and v i n y l tubes, please be sure t o use them
by c u t t i n g o f f according t o the lerlgth mentioned on pa r t s catalogue or
what i s ac tua l l y requi red on the veh ic le .
Note t h a t the drawings on the i l l u s t r a t i o n page are for ready reference
o f spare par ts number, no t t o be used as an assembly manual.
When assembl ing, use "SUZUKI SERVICE MANUAL".
5-3.
6. MODEL NAME AND ENGINE NUMBER
MODEL YEAR'S TYPE TRANSOM ENGINE No.
09001 F-151001- DF9OTLK1 ' 0 1 09001F L, UL
DF115TLKl ' 0 1 11501F L, UL 115OlF-151001*
A 1
PT:TRIH SENDER.. . 6-03
PTIONAL........... 6-11
TT ROTOR.......... E-05
T T SWITCH & ENGINE D - 0 8
ECTIFXER.......... D - 0 4
INS GEAR COVER. 6 8-04
ILENCER........... 8-10
TARTINS HOTOR..... D-02
ERROSTAT......... C-06
ROTTLE B O D Y . . . . . . C-Of
I M I N 6 Ck4IN. ...... B-06
ANSHISSION....... E-90
XVEL BRALXET. E-03 cXH CYLINDER...... E-04
FlG.1 1
FIG1 ( B-2) CYLINDER HEAD
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
- 13
I
19
20 \\
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Id 20
21
1
11 100-9OJOO-019
1 1 11 5-85FA0-001
1 1 128-90500
09206-08001
11 1 17-89JOO
11 141-WJOO
01 550-08507
11 170-9OJOO-019
11 173-WJ83
04211-13189
11 179-9OJOO
11 189-WJOO
11382-99E00
1849a90~20
09280-26006
09355-1 3207-008
09401 -20404
01 547-06257
01547-06557
021 12-061 23
09482-00427
DF90/115 K1
HEAD, CYLINDER (BLACK)
.GUIDE, VALVE
.BOLT, CAM SHAFT HOUSING
.PIN
BOLT, CYL HEAD
GASKET, CYL HEAD
BOLT
PIN
COVER, CYL HEAD (BLACK)
PLATE, BREATHER
GASKET, SPARK PLUG HOLE
GASKET, CYL HEAD COVER
CAP, OIL FILLER
PROTECTOR, BREATHER HOSE
0 RING
HOSE, BREATHER
CLIP
BOLT
BOLT
SCREW
SPARK PLUG (BPRGES)
1
16
21
18
10
1
8
2
1
1
4
1
1
1
1
1 L:2000+660
2
11
4
7
4
B2
-..,. - _I.- _I .. ... ........... .- -. . . . . . . . - ---- .....
CAWHAFT.. ......... B-07 SINE COVER....... F-03 INTAKE NANIFOLD.... 6-09 3PT:TOP MOUNT DUAL. 6-07 ENCER........... B-10
CLAHP BRACKET...... E-02 6INE HOLDER...... E-06 MAGNETO............ D-03 3PT:TRIM SENDER.... 6-03 RTIN6 HOTOR..... D-02
CLUTCH ROD......... C-11 EL nos.......... F-04 OIL PAN............ c-09 OPTIONAL........... 6-11 sw IWEL BRACKET..... E-03
CLUTCH SHAFT....... C-10 EL INJECTOR...... C-03 O I L PUMP........... C-OB PTT HOTOR..-....... E-05 TH ERHOSTAT......... C-06
CRANKSHAFT.. ....... B-05 EL PUMP.......... C-04 OPT : TRIH SWITCH.. 6-06 ROTTLE BODY...... C-07
CYLINDER BLOCK..... B-03 EL VAPOR SEPARATO C-02 PT:GASKET SET..... 6-10
CYLINDER HEAD...... 8-02 AR CASE.......... E-08 PT:HARNESS........ 6-04
A6 L I N K . . . . . . . . . . F-05 ARNESS............ D-07 PTrMETER.. ........ 6-02
F I V E SHAFT HOUSING E-07 k N I T I O N C O I L . . .... D-05 PTrSUITCH. ........ 6-05 1
FIG.2
_I
6
FIG.2 ( B-3) CYLINDER BLOCK
QM
REF.NO. PART NO. DESCRIPTION REWRKS
1
2
3
4
5
6
7
8
9
10
11
12
112?31-9OJOO-O19
01550-1 2307
11300-9oJoO-019
11 117-9OJOO
1 121 6-77E00
09248-1 8005
11330-9OJOO-019
1 1332-9OJOO
09206-1 301 9
01550-06207
09246-05006
01550-08407
HOOK, ENGINE (BLACK)
BOLT
BLOCK, CYLINDER (BLACK)
.BOLT, CRANKCASE
.GASKET, OIL GALLERY PLUG
.PLUG, OIL GALLERY
.COVER, CRANKCASE WTR JKT
(BLACK)
.O RING, CRANKCASE WTR JKT
COVER
.PIN
.BOLT
.BOLT
PLUG
1
2
1
10
3
3
1
1
5
8
10
1
U
e - - - 5
2 DF90/115 K1
B3
CAMSHAFT........... B-07 NGINE COVER....... F-03 INTAKE MANIFOLD.... B-09 bPT:TOP MOUNT DUAL. 6-07 ILENCER........... B-10
CLUTCH ROD......... C-11 UEL HOSE.......... F-04 O I L PAN............ C-09 OPTIOWAL........... 6-11 3U IVEL BRACKET..... E-03
CLUTCH SHAFT....... C-10 UEL INJECTOR...... C-03 O I L PUHP.-......... C-08 ERMOSTAT......... C-06
CRANKSHAFT.. B-05 UEL PUMP.......... C-04 OPT : TRIM SWITCH.. 6-06 ROTTLE BODY...... C-07
AR CASE.......... E-08 OPTtHARNESS........ 6-04 AWISSION....... E-10
A 6 LINK.......... F-05 'iARNESS............ D-07 OPTXMETER.......... 6-02 SNSOR............. D-06 I W CYLINDER...... E-04
Z T E R PUMP.. ....... C-05
CLAMP BRACKET...... E-02 NGINE HOLDER...... E-06 PIAWETO............ D-03 0PT:TRIM SENDER.... 6-03 !TARTING MOTOR..... P O 2
PTT MOTOR.......... E-05 TH ....... PTT SWITCH & ENGINE D-08 TH
CYLINDER BLOCK..... B-03 FUEL VAPOR SEPARATO C-02 3PT:GASKET SET..... 6-10 RECTIFIER.......... D-04 TIMING CHAIN....... B-06
CYLINDER HEAD...... 8-02 6 E RING MAR COVER.... B-04 TR
E I V E SHAFT HOUSING E-07 IGNITION COIL.. .... D-05 PPT8SWITCH.. ....... 6-05 .1~ IKE COVER.. ....... - F-02
FIG.3
CLAW BRACKET...... E-02
CLUTCH ROD......... C-11
CLUTCH SHAFT.. . . . . . C-10
CRANKSHAFT.. .. . . . . . B-05
CYLINDER HEAD.. . . . . B-02 CYLINDER BLOCK... e . B-03
4
FIG.3 ( 6-4) RING GEAR COVER
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
1 1151O-9OJor) COVER, RING GEAR 1
2 11512-99E00 CUSHION, RING GEAR COVER 2
3 0912506111 SCREW (6x18) 1
4 61472-93E30 LABEL, MAG COVER 1
5 69711-93E10 LABEL, CAUTION 1
E
16
IE
IE
IE
IE
iA LR
;N
;INE COVER....... F-03
;INE HOLOER.. . . . . E-06
'L HOSE.......... F-04
'L INJECTOR.. . . . . C-03
:L VAPOR SEPARATO C-02
:L PUMP.......... C-04
iR CASE.......... E-08
!NESS............ D-07
IITION COIL...... D-05
~ ~~
3 DF90/115 K1
B 4
-- .-_I-__
INTAKE MANIFOLD.... B-09 LDPT:TOP MOUNT DUAL. 6-07 ISILENCER........... B-10
O I L PAN............ C-09 JPTIONAL........... 6-11 SW
PTT MOTOR.......... E-05 TH
MAGNETO............ D-03 3PT:TRIW SENDER.... 6-03 STARTING MOTOR..... D-02
I V E L BRACKET..... E-03
O I L PUMP........... C-98 ERMOSTAT......... C-06
ROTTLE BODY...... C-07 OPT : TRIM SWITCH.. 6-06 P I T SWITCH & ENGINE D-08 TH
ANSRISSLON....... E-10
FIG.4
r-71
9
-_ - -__I_ . - - .__----I-^-
ICAHSHAFT.. . . . . . . . . . B-07
CLAMP BRACKET...... E-02
CLUTCH ROD......... C-11
CLUTCH SHAFT. . . . . . . C- 10
CRANKSHAFT.. . . . . . .. B-05
CYLINDER BLOCK..... B-03
DRAG LINK.......... F-05
W I V E SHAFT HOUSING E-07
CYLINDER HEAD...... 5-02
E
16
IE
IE
IE
IE
:A
rR I
- __- - -
LINE COVER.. . . . . . F-03
LINE HOLDER.. . . . . E-06
L HOSE.......... F-04
L INJECTOR...... C-03
L PUMP.......... C-04
L VAPOR SEPARATO C-02
iR CASE.. . . E-08
'NESS. . . D-07
IITION COIL. D-05
FIG.4 ( 6-5) CRANKSHAFT
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
1
2
3
4
5
6
7-1
7-2
8
9-1
9-2
9-3
9-4
9-5
9-6
9-7
9-8
9-9
9-10
10-1
10-2
11
12
13
14
15
4
NTAUE HANIFOLD.... E-0
AWTO.. . . . . . . . . . . D-0
I L PAN ............ C-0
O I L PUW........... c-0
OPT : TRIH SWITCH.. 6-0
0PT:GASKET SET..... 6-1
OPTIHARNESS........ 6-0
3PTtMETER.......... 6-0
~PT~swITCM......... 6-0
121 11-9OJOO
121 40-86FAO
121 5186FAO
121 60-9OJOO
091 59-08033
09381 -21002
121 00-60821-0A0
12100-60821-025
12220-9OJOO
12340-85FB2-0AO
12340-85FB2-080
12340-85FB2-OCO
12340-85FB2-OD0
12340-85FB2-0E0
12300-85853-OM
12300-85853-0BA
12300-85853-OCA
12300-85853-0DA
12300-85853-OEA
12300-85830
12300-85830-01 2
09283-52004
121 00-9OJOO-025
12140-86FA0-025
12100-9OJOO-050
1214086FAO-050
DF901115 K1
PISTON
RING SET, PISTON
PIN, PISTON
ClRCLlP
CONNROD ASSY
.NUT
BEAR!NG SET, CONNROD
BEARING SET, CONNROD (US:0.25)
CRANKSHAFT
BEARING SET, CRANKSHAFT
BEARING SET, CRANKSHAFT
BEARING SET, CRANKSHAFT
BEARING SET, CRANKSHAFT
BEARING SET, CRANKSHAFT
BEARING SET, CRANKSHAFT
BEARING SET, CRANKSHAFT
BEARING SET, CRANKSHAFT
BEARING SET, CRANKSHAFT
BEARING SET, CRANKSHAFT
BEARING SET, CRANK THRUST
BEARING SET, CRANK THRUST
SEAL, OIL
PISTON SET (OS:0.25)
.RING SET, PISTON (OS:O.25)
PISTON SET (0S:OSO)
.RING SET, PISTON (OS:0.50)
(US:0.25)
(US:0.25)
(US:0.25)
(US:0.25)
(US:0.25)
(0S:O. 12)
PT:TOP MOUNT DUAL. 6-07
PTIONAL........... 6-11
TT MOTOR.......... E-05
TT SWITCH & ENGINE D-08
CTIFIER....,..... D-04
4
4
4
8
4
8
4
4
1
5
5
5
5
1
5
5
5
5
5
1
1
1
4
4
4
4
SILENCER........... B-10
STARTING MOTOR..... D-02
SWIVEL BRACKET.. . . . E-03
THERNDSTAT......... C-OB
THROTTLE BODY...... C-07
TRANSMISSION....... E-10
TININC CHAIN....... B-06
TRIM CYLINDER...... E-04
OPT
GREEN
BLACK
NON
YELLOW
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
8 5
FIG.5
20 Q 12
15
I A -4
FIG.5 ( 5 6 )
REF.NO. PART NO.
1 12732-90500
2 12741-9OJOO
3 09103-12049
4 12733-9OJOO
5 04221-05109
6 09262-35068
7 09262-35069
8 09280-22019
9 08331 -41 266
10 12761-9OJOO
11 12771 -9OJOO
12 12810-90500
13 1281373GOO
14 12812-9OJOO
15 12831 -73G01
16 01 421 -061 63
17 01 550-061 63
18 01 550-06203
19 01 550-08353
20 08316-10063
TIMING CHAIN
OESCRIPT'ION
GEAR, DRIVEN 1
SPROCKET, CAM SHAFT TIMING 2
BOLT (1 2x25) 2
PLUG. DRIVEN GEAR 1
PIN 2
BEARING 1 UPPER
BEARING 1 LOWER
0 RING (D:1.9 10:21.8) 1
C I RCLl P 1
CHAIN, TIMING 1
GUIDE, TIMING CHAIN 1
TENSIONER, TIMING CHAIN 1
.PAD, TIMING CHAIN TENSIONER 1
SPACER, TIMING CHAIN TENSIONER 1
ADJUSTER, TENSIONER 1
BOLT, STUD 1
BOLT 2
BOLT 1
BOLT 1
NUT 1
QTY
REMARKS
7
5 DF901115 K1
c+-. " " - . __ _-__.__._I .
. WAFT........... B-07 ENGINE COVER-...... F-03 INTAKE HANIFOLD....
LAMP BRACKET...... E-02 ENGINE HOLDER...... E-06 HAWETO............
LUTCH ROD......... C-11 EUEL HOSE.......... F-04 O I L PAN.....-.....-
UEL INJECTOR...... C-03 O I L PUMP.......-...
ANKSHAFT......... 9-05 UEL WHP.......... C-04 OPT 2 TRIH SWITCH..
VAPOR SEPARATO C-02 3PT:SASKET SET.-...
AR CASE.......... E-08 OPT:HARNESS...*....
AG L I N K . . . . . . . . . . F-05 HARNESS............ D-07 aPT:METER..........
~ ~ - -..-- " - - 1
$ILENCER...-....... B-10
STARTING MOTOR..... P O 2
SWIML BRACKET..... E-03
THERMOSTAT......... C-06
THROTTLE BODY.. . . . . C-07
TIMING CHAIN....... B-06
TRANSlQISSION....... E-10
TRIM CYLINDER...... E-04
F16.6
FIG.6 ( B-7) CAMSHAR
QTY
B6
1
- - I .- . -- -
ICAHSHAFT.... ....... B-07
CLAMP BRACKET.. .... E-02
CLUTCH ROD......... C-11
CLUTCH SHAFT....... C-10
CRANKSHAFT......... B-05
CYLINDER BLOCK..... 8-03
CYLINDER HEAD...... B-02
A6 LINK.......... F-05
IVE SHAFT HOUSING E-07
I T l$j)h
9
REF.NO.
1-1
1-2
2- 1
2-2
3
4- 1
4-2
4-3
4 4
4-5
4-6
4-7
4-8
4-9
4-10
4-1 1
4-1 2
4-1 3
4-14
4-1 5
4-1 6
4-17
4-1 8
4-1 9
4-20
4-21
4-22
4-23
4-24
4-25
4-26
PART NO.
1271 1-9OJOO
12711-90J10
12720-9OJOO
12891 -69GOO
12892-69600-220
12892-69600-223
12892-69600-225
1 2892-69600-228
1 2892-69600-230
12720-9OJ 0
12892-69600-21 8
12892-69600-233
12892-69600-235
12892-69600-238
12892-69600-240
12892-69600-243
12892-69600-245
12892-69G00-248
12892-69600-250
12892-69600-253
12892-69600-255
12892-69600-258
12892-69600-260
12892-69600-263
12892-69GOO-265
12892-69600-268
12892-69600-270
12892-69600-273
12892-69600-275
12692-69600-278
12892-69600-280
DESCRIPTION
CAMSHAFT, INTAKE
CAMSHAFT, INTAKE
CAMSHAFT, EXHAUST
CAMSHAFT,EXHAUST
TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
SHIM, TAPPET
REMARKS
1 DF90
1 DF115
1 DF90
1 DF115
16
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
..
NGINE COVER....... F-03
NGINE HOLDER...... E-06
FUEL HOSE.......... F-04
FUEL INJECTOR...... C-03
FUEL PUMP.......... C-04
FUEL VAPOR SEPARATO C-02
GEAR CASE.......... E-08
'iARNESS.....,...... D-07
IGNITION COIL...... D-05
6 DF90/115 K1
6 7
___--_.I_ - - . .-
bPT:TOP MOUNT DUAL. 6-07 bILENCER........... B-LO
IVEL BRACKET..... E-03
O I L PUMP........... C-08 ERMOSTAT......... C-06
QPT : TRIM SWITCH.. 6-06 SWITCH 6r ENGINE D-08 TH ROTTLE BODY...... C-07
0PT:GASKET SET..... 6-10 IFIER.......... D-04 TIMING CHAIN.,..... B-06
OPTtHARNESS...-.... 6-04 ANSHISSION....... E-10
~ GEAR COVER.... B-04 TR
PTIHETER.......... 6-02 ............. In CYLINDER...... E-04 f OR D-06 TR
MATER PUMP......... C-05
AGWETO............ D-03 OPT:TRIH SENDER.,.. 6-03 STARTING MOTOR..... D-02
O I L PAN............ C-09 3PTIONAL.......e... 6-11 SW
PTT MOTOR.......... E-05 TH
COVER......... F-02 .
FIG.6
FIG.6 ( B-8) CAMSHAFT
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
4-27 12892-69G00-283 SHIM, TAPPET AR
4-28 1289?-696OQ-285 SHIM, TAPPET AR
4-29 12892-69600-268 SHIM, TAPPET AR
4-30 12892-69600-290 SHIM, TAPPET AR
4-31 12892-69600-293 SHIM, TAPPET AR
4-32 12892-69600-295 SHIM, TAPPET AR
4-33 12892-69600-298 SHIM, TAPPET AR
4-34 12892-69600-300 SHIM, TAPPET AR
5 1291 1 -86FAO VALVE, INTAKE 8
6 1291 586F50 SPRING, EXHAUST 8
7 12921 -90JO0 SPRING, VALVE 16
1 8 12931-9OJOO RETAINER. VALVE SPRING 16
9 1293285FA0 COTTER, VALVE 32
10 12933-86510 SEAT, VALVE SPRING 16
11 09289-06003 SEAL, VALVE STRM 16
9
9
7 DF90/115 K1
B8
-- __I__ -------.
I _ _
ICAMSHAFT. . . . . . . . . . B-07 N6INE COVER....... F-03 INTAKE IIANIFOLD.... B-09 bPT:TOP MOUNT DUAL. 6-07 SILENCER........... B-10
CLAMP BRACKET.. . . . . E-02 N6INE HOLDER...... E-06 HAGNETO............ D-03 OPTZTRIH SENDER.... 6-03 STARTING MOTOR..... D-02
CLUTCH ROD......... C-11 ‘UEL HOSE.......... F-04 O I L PAN............ C-09 IVEL BRACKET..... E-03
ERMOSTAT......... C-06 CLUTCH SHAFT....... C-10 CUEL INJECTOR...... C-03 31L PUMP........... C-08 MOTOR.......... E-05 TH
ROTTLE BODY...... C-07
OPTIONAL........... 6-11 SW
CRANKSHAFT......... 8-05 FUEL WHP.......... C-04 OPT : TRIM WITCH.. 6-06 SWITCH L ENGINE D-08 TH
CYLINDER BLOCK..... B-03 FUEL VAPOR SEPARATO C-02 OPTtGASKET SET..... 6-10 IFIER.......... D-04 TIMING CHAIN..-*.** 8-06
ANSMXSOION....... E-10 CYLINDER HEAD...... B-02 6E AR CASE.......... E-08 OPTIHARMESS........ 6-04 GEAR COVER.... B-04 TR
I M CYLINDER. . E-04 A6 LINK.......... F-05 ARNESS............ D-07 PTtMETER.......... 6-02 OR*..-...*.**.. D-06
&YE SHAFT HOUSIW E-07 :6NITION COIL.. . . . D-05 iPT8SWITM. .. . . . .. . 6-05 1 COVER.. . .. . . F-02 &ER PUWP. - :. C-05
. .-.
FIG.7
11
br ’? 15 I 1
3 I
11
- . ...___ . - - . - -
FIG.7 ( 5 9 ) INTAKE MANIFOLD
QTY
REMARKS REF.NQ. PART NO. DESCRIPTION
1 131 10-9OJ00 MANIFOLD, INTAKE 1
2 131 19-9OJOO GASKET, INTAKE MANIFOLD 1
3 13140-90500 COVER, WTR JKT 1
4 1314590J00 0 RING, WTR JKT COVER 1
5 181 34-77E00 GASKET, IAC VALVE 1
6 181 37-77E00 VALVE, IAC 1
7 181 41 -9OJOO HOSE, IAC 1
8 09329-1 2004 CUSHION, INTAKE MANIFOLD 1
9 01421-08357 BOLT, STUD 1
10 01 421 -08507 BOLT, STUD 1
11 01 550-Q6207 BOLT 10
12 01 550-08407 BOLT 8
13 01 550-08757 BOLT 1
14 0421 1-1 1129 PIN 2
15 08316-10087 NUT 2
I
bH!SHAFT ........... B-07 61NE COVER....... F-03 INTAKE MANIFOLD.... B-09
CLAMP BRACKET...... E-02 GINE HOLER-..... E-06 MAWETO............ D-03
ZLUTCH ROD......... C-11 EL HOSE.......... F-04 O I L PAN............ C-09
CLUTCH SHAFT....... C-10 EL INJECTOR...... C-03 OIL PUNP........... C-08
CRANKSHAFT.. . . . . . . . B-05 EL PUMP.......... C-04 OPT : TRIM SWITCH.. 6-06
CYLINDER BLOCK..... B-03 EL VAPOR SEPARATO C-02 0PT:GASKET SET..... 6-10
CYLINDER HEAD...... 8-02 AR CASE.......... E-08 PPT:HARNESS........ 6-04
8 DF90/115 K1
-_I - . - - .
PTIONAL........... 6-11 IVEL BRACKET..... E-03
TT MOTOR.......... E-05 ERMOSTAT......... C-06
TT SWITCH L ENGINE D-08 ROTTLE BODY...... C-07
ANSMISSION....... E-10
B 9
A 6 LINK.......... F-05 ARNESS............ D-07 PTIMETER.......... 6-02 NSOR............. D-06 I M CYLINDER...... E-04
E I V E SHAFT HOUSING E-07 k6NITION COIL . . . . . D-05 ~ P T I SWITCH.. . . . . . . . 6-05 I iEDE COVER.. . . . -. . ,.- . . F-02 6 TER PUW.,....... C-05
FIG.8
3-
4
CAMSHAFT........... B-07
CLAMP BRACKET...... E-02
CLUTCH SHAFT....... C-10
CRANKSHAFT.......... 8-05
CLUTCH R O D . . . . . . . . . C-11
CYLINDER BLOCK..... B-03
ZYLINDER HEAD.....* B-02
M A 6 LINK.......... F-05
JRIVE SHAFT HOUSIN6 E-07
N6INE COVER....... F-03
NSfNE HOLDER...... E-06
UEL HOSE.......... F-04
UEL INJECTOR...... C-03
UEL FMHP.......... C-04
UEL VAPOR SEPARATO C-02
GEAR CASE.......... E-08
'iARNESS............ D-07
IGNITION COIL.-.... D-05
FIG.8 ( 9-10) SILENCER
QM
REF.NO. PART NO. DESCRIPTION REMARKS
1 1371 @%E00 ARRESTER, FLAME 1
2 1381 0-90JOO SILENCER 1
3 13813-9OJOO HOLDER, FLAME ARRESTER 1
4 13840-9OJOO DUCT, SILENCER 1
5 13851-9OJO0 GROMMET, SILENCER 1
6 7916046084 WASHER (65x1 8X1.6) 5
7 09169-06075 WASHER 5
8 09320-09039 CUSHION, SILENCER COVER 5
9 01 550-06307 BOLT 5
9 DF90/115 K l
- I. _-. __ -- - --I_- -
INTAKE MANIFOLD.... 8-09 bPT:TOP MOUNT DUAL. 6-07 SILENCER........... B-10
MA6NETO............ D-03 0PT:TRIM SENDER.... 6-03 STARTING HOTOR..... PO2
IVEL BRACKET..... E-03 OIL PAN............ C-09 OPTIONAL........... 6-11 SW
ERMOSTAT......... C-06 31L PUW........... C-08 PTT HOTOR.......... E-05 TH
ROTTLE BODY...... C-07
0PT:GASUET SET..... 6-10 RECTIFIER.......... D-04 TIMIMS CHAIN.....** B-06
OPTIHARNESS.....~.. 6-04 ,RING GEAR COVER.... B-04 TR ANSHISSION....... E-10
I H CYLINDER...... E-04 PTIHETER.......... 6-02 SENSOR...,......... D-06
;PT:SWITCH. 6-05 IISIDE COVER.. . . . . . . . F-02 TER PUHP......... C-05
OPT : TRIH SWITCH.. 6-06 PTT SWITCH dr ENGINE D-08 TH
B 10
Y__-
FIG9 FIG.9 ( C- 2) FUEL VAPOR SEPARATOR QTY
REF.NO. BART NO. DESCRIPTION REMARKS
1
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
10
156C.3-9OJOO
13370-99E00
13373-391 10
15200-9OJ00
15626-90500
15628-99EG3
1562999E10
15650-99E00
15683-87JOO
15760-87JOO
021 12-04083
02112-05103
1849&9OJOO
091 69-06067
09320-09039
1 564 1 -99E00
15654-99EM
09352-50823-600
09401 -08409
09403-1 3408
01 550-061 27
01 550-06257
DF90/115 K1
SEPARATOR, FUEL VAPOR
.VALVE, NEEDLE
.PLATE
.PUMP, FUEL
SEAL
.SCREW (L:15)
.SCREW, DRAIN
.FILTER, FUEL PUMP
.FLOAT
.PIN
.HOSE, DRAIN
.REGULATOR
.SCREW
.SCREW
PROTECTOR, EVAP HOSE
WASHER
CUSHION
HOSE
CLIP
CLAMP
BOLT
BOLT
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
6
3
1
2
1
1
3
L:600+340
CZ
. _ _ -_I___ I-- - ._.I
ERHOSTAT......... C-06
ROTTLE BODY...... c-a7
In CYLINDER...... E-04
FIG1 0
15
FlG.10 ( C- 3) FUEL INJECTOR
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
! 15
16
17
18
19
27
-17
25
28
jJ-26
I
31
- 5
. _
20
21
22
23
24
25
26
27
28
29
30
21
11
15440-90J00
15710-65wO
15716-65OTO
1573558BoO
15750-9OJOO
091 68-1 201 3
09360-1 2008
09363-08004
0 1 550- 1 2 1 67
15779-9OJOO
15775-9OJOO
15830-99E00
18498-99E20
18498-99E20
091 60-06084
091 68-1 201 3
091 60-06104
091 69-06062
09320-08501
09320-09062
09356-751 37-600
09356-751 37-600
09356-751 37-600
09356-75137-600
15681-9OJOO
09360-1 2008
09363-08004
09401-11414
01 5OO-06257
01 550-061 67
01 550-08357
DF90/115 K1
FILTER, FUEL
INJECTOR, FUEL
.GROMMET SET
INSULATOR, DELIVERY PIPE
PIPE, DELIVERY
.GASKET, UNION
.BOLT, UNION
.UNION
.BOLT, DELIVERY PIPE
COOLER, FUEL
BRACKET, FUEL COOLER
UNION, 3 WAY FUEL HOSE
PROTECTOR, FUEL HOSE
PROTECTOR, FUEL HOSE
WASHER (6.5X18X1.6)
WASHER (6.5X24X2.0)
GASKET
WASHER
CUSHION
CUSHION
HOSE (SEPARATOR TO FILTER)
HOSE (FILTER TO 3 WAY)
HOSE (3 WAY TO DLVY PIPE)
HOSE (3 WAY TO COOLER)
HOSE (COOLER TO SEPARATOR)
UNION
UNION, FUEL COOLER
CLIP
BOLT
BOLT
BOLT
1
4
4
2
1
3
1
1
1
1
2
1
1
1
2
2
4
2
2
4
1
1
1
1
1
2
2
10
2
6
2
ISHAFT........... B-07 N6INE COVER....... F-03
LUTCH ROD......... C-11 UEL HOSE.......... F-04
LAnP BRACKET...... E-02 N6INE HOLDER. - 6 . E-06
CLUTCH SHAFT....... C-10 EL INJECTOR.. c-03 br
CRANKSHAFT......... B-05 EL PUMP.......... C-04 OP
CYLINDER HEAD...... B-02 AR CASE.......... E-08 OP
CYLINER BLOCK..... B-03 EL VAPOR SEPARATO C-02 3P
DRAG LINK.......... F-05 HARNESS............ D-07 OP
m 1 V E SHAFT HOUSING E-07 IGNITICN COIL...... D-05 OP
-
1
6
1
1
1
1
1
1
1
I
'AKE MANIFOLD.... B-09 IOPTzTOP MOUNT DUAL. 6-07
;NETO...--.-...-* D-03 OPT:TRIH SENDER.... 6-03
. PAN............ C-09 OPTIONAL........... 6-11
BTT HOTOR.......... E-05
ENCER........... B-10
RTIMG MOTOR.. . . . D-02
. PUMP...-....... C-08 ERHOSTAT......... C-06 - : mxn SWITCH. 6-06 PTT SWITCH dr ENGINE D-08 OTTLE BODY...... C-07
':GASKET SET..... 6-10 CTIFIER.......... D-04 I N 6 CHAIN....... B-06
':METER.......... 6-02 i NSOR............. D-06
VEL BRACKET..... E-03
':HARNESS........ 6-04 N6 GEAR COVER.... B-04 ANSMISSION....... E-10
In CYLINDER...... E-04
L:450-+40
L:450+120
L:600+50
L:600+50
L:600+110
L:60O+ 130
c 3
FIG.1 I
7
TO FILTER I 15 I
e l 2
\1
TO
SEPARATOR
8
I
' 5 \
-10
I
11
4
12
I
FIG1 1 ( C- 4) FUEL PUMP
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
13 01550-06167 BOLT
14 01 55046257 BOLT
15 09403-11314 CIAMP
16 09320-0501 6 CUSHION
1
2
3
4
5
6
7
8
9
?O
11
12
151 oo-9oJOO
15410-87510
15420-90500
18498-99E10
1849890J30
18498-9OJ40
09280-26005
18498-90530
15192-90JOO
09355-70125600
15191 -9OJOO
09401-1 1407
PUMP, FUEL 1
FILTER, FUEL 1
BRACKET, FUEL FILTER 1
PROTECTOR. FUEL HOSE 1
PROTECTOR, FUEL HOSE (510) 1
PROTECTOR, FUEL HOSE (510) 1
PROTECTOR, FUEL HOSE (160) 1
0 RING 1
HOSE, FUEL (FILTER TO PUMP) 1
HOSE, FUEL (PUMP TO SEPARATOR) 1
HOSE, FUEL (CONN TO FILTER) 1
CLIP 6
I
1 6 4 3
12 DF90/115 K I
L:610+230
L:5 1 0 4 5 0
L:600430
ERHOSTAT......... C-06
ROTTLE BODY...... C-07
CYLINDER BLOCK. .... 9-03
CYLINDER HEAD...... B-02 ANSHISSION....... E-10
FIG1 2
hMSHAFT.. . . . . . . . *. B-07 NGINE COVER....... F-03
CLAMP BRACKET...... E-02 N6INE HOLDER...... E-06
CLUTCH ROD,........ C-11 UEL HOSE.......... F-04
CLUTCH SHAFT....... C-10 UEL INJECTOR...... C-03
CRANKSHAFT. B-05 UEL PUMP...*...... C-04
CYLINDER BLOCK...,. B-OS UEL VAPOR SEPARATO C-02
CYLINDER HEAD....”. B-02 6 E AR CASE...,...... E-08
A 6 LINK.......... F-05 ARNESS............ D-Of
a 43
INTAKE MANIFOLD-... B-09
HAGNETO........*... D-03
O I L PAN............ C-09 . . . . . . . . . .
O I L PUMP........... C-08 ..*.......
3PT : TRIM SWITCH.. 6-06 H L ENGINE
0PT:GASKET SET..... 6-10 ..........
OPTIHARNESS.,...... 6-04
PTtMETER.......... 6-02 ., .......
5
1
2-
W
pa 11
L 1 3
U
-1 9
9
13
1
2
3
4
5-1
5-2
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1741 1-9OJOO
17461-94510
17471 -87E01
17472-87E10
1756O-9OJOO
1 7560-9OJ 1 0
17562-9OJOO
17563-87DOO
17564-87D00
17631 -90400
17632-9OJOO
17635-87E00
09 1 1 7-08057
091 25-05046
091 61 -1 6008
09202-06031
09420-05006
031 12-04303
1761 2-9OJOO
17400-9OJOO
DF90/115 K1
CASE, WATER PUMP
IMPELLER, WATER PUMP
PANEL, PUMP CASE UNDER
GASKET, PUMP CASE PANEL
TUBE, WATER (L)
TUBE, WATER (UL)
BUSH, WATER TUBE UPPER
BUSH, WATER TUBE LOWER
BUSH, WATER PUMP CASE
FILTER, WATER PORT SIDE
FILTER, WATER STBD SIDE
FILTER, WATER SUB
BOLT (8x25)
SCREW (5x12)
WASHER
PIN, KNOCK
KEY
SCREW
SPACER, WATER TUBE (UL)
WATER PUMP REPAIR KIT
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
2
1
2
1
1
FIG.13
*? 7
1-
d-22
&23
\
FIG.13 ( C 6) THERMOSTAT
REF.NO. PART NO. DESCRIPTION
QTY
REMARKS
I I TO INDICATOR / r -
a 19 //
I /I l 9
l a
3
CAMSHAFT........... B-07
CLAHP BRACKET...... E-02
CLUTCH ROD......... C-11
CLUTCH SHAFT....... C-10
CRANKSHAFT.. ....... B-05
CYLINDER BLOCK..... B-03
CYLINDER HEAD...... B-02 6€
A6 LINK.......... F-05 HA
IWE SHAFT HOUSING E-07 16
I
19
2
3
4- 1
4-2
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
14
11 196-9OJOO
17660-9OJOO
17670-9OJ10
17611-9OJOO-019
17670-90500
17681 -90JOO-019
1771 1 -90JO0
091 16-06121
09280-26006
09352-1 1 1 WOO
09352-50903-600
09352-50903-600
09352-50903-600
09352-50903-600
09352-50903-600
09352-50903-600
09352-50903-600
09352-50903-008
09367-06002
09401-0841 1
09401 -14405
09401-31406
09408-00024
09408-00056
01 550-06257
DF90/115 K1
HOSE, WATER RETURN 1
COVER, WATER PRESS VALVE 1
VALVE, WATER PRESSURE 1
THERMOSTAT (60' C) 1
THERMOSTAT (71' C) 1
COVER, THERMOSTAT (BLACK) 1
3 WAY, WATER HOSE 1
BOLT (6x25) 2
0 RING 1
HOSE (HOLDER TO 3 WAY) 1
HOSE (INMF COVER TO 3 WAY) 1
HOSE (3 WAY TO 3 WAY) 1
HOSE (3 WAY TO COOLER) 1
1
HOSE (3 WAY TO CRCK LOWER) 1
HOSE (3 WAY TO INDICATOR) 1
HOSE (CRCK UPPER TO 3 WAY) 1
HOSE, WATER (COOLER TO HOLDER) 1
3 WAY, WATER HOSE 2
CLIP 16
CLIP 2
CLIP 2
CLIP 1
CLIP 1
BOLT 3
HOSE (3 WAY TO INMF)
. . . . . . . . ........... . . . . . . . . ._ . . .
OPT
L:600+50
L:600+50
L:600+50
L:600+160
L:600+200
L:600+370
L:600+370
L:600450
L:2000+690
C6
;INE COVER....... F-03 INTAKE MANIFOLD.... B-09 bPT:TOP MOUNT DUAL. 6-07 SILENCER........... B-10
:L HOSE.......... F-04 O I L PAN............ C-09 OPTIONAL........... 6-11 SW IVEL BRACKET..... E-03
:L INJECTOR...... C-03 O I L PUMP........... C-08 PTT HOTOR.......... E-05 TH ERMOSTAT......... C-06
:L wnp .......... c-04 OPT : m n SWITCH.. 6-06 PTT SWITCH dr ENGINE D-08 TH ROTTLE BODY...... C-07
iINE HOLDER...... E-06 I4AGNETO............ D-03 OPT:TRIM SENDER.... 6-03 STARTING MOTOR..... D-02
:L VAPOR SEPARATO C-02 0PT:GASKET SET..... 6-10 RECTIFIER.......... D-04 TIMING CHAIN.-..... B-06
R CASE.......... E-08 OPTIHARNESS........ 6-04 RIN6 SEAR COWER.... B-04 TR ANSMISSION....... E-10
!NESS............ D-07 PTrMETER.......... 6-02 NSOR.........
IITION COIL,... .. D-05 iPT:SWITM. ........ 6-05 /&E COWER.. ...
F16.14
2
1
I
FIG.14 ( C 7) THROTTLE BODY
QTY
1
1
4
1
1
1
1
1
1
LEVER, THROTTLE 1
PIN, REMOCON CONNECTOR 1
PIVOT, THROTTLE LEVER 3
NUT, THROTTLE ROD 1
WASHER (6.5UOX1.5) 2
SPACER, THROTTLE LEVER N0.2 1
BOLT, THROTTLE LEVER & HOLDER 3
BOLT, THROTTLE LEVER N0.2 1
REF.NO. PAR? NO. DESCRIPVION REMARKS
T..... E-03 ...... C-06
I ID---5
I
2
3
4
5
6
7
8
9
10
I1
12
13
14
15
16
17
13300-90JOO
13421-9OJOO
0 1 550-08607
1351 0-90500
0920502006
191 15-9OJOO
191 21 -9oJOO
19130-9OJOO
191489OJOO
67473-89 JOO
1 9 1 3 1 -95502
09119-05010
09140-05005
091 60-06045
09 1 80-06 1 86
01 550-061 67
01 550-06357
15 DF90/115 K1
BODY ASSY, THROTTLE
GASKET, THROTTLE BODY
BOLT, THROTTLE BODY
ROD, THROTTLE
PIN, SPRING
HOLDER, THROTTLE LEVER
LEVER, THROTTLE NO.l
ROD, THROTTLE N0.2
CCINNECTOR, THROllLE RO
FIG.15
15
4 3
U 11
FIG.15( C-8) OILPUMP
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
1 12632-9OJOO GEAR, OIL PUMP DRIVE 1
2 161 13-90500 GEAR, OIL PUMF DRIVEN 1
3 16400-90500 PUMP ASSY, OIL 1
4 16440-99E00 VALVE, OIL RELIFE 1
5 16451 -9OJ00 0 RING, OIL PUMP 1
6 16520-9OJOO STRAINER, OIL PUMP 1
7 091 68-1 6002 GASKET (16X22X2.0) 1
a 09181-121 58 WASHER (12X20X0.5) 1
9 09261 -05006 PIN 1
10 09280-22020 0 RING (D:2.4 ID:21.8) 1
11 01547-06257 BOLT 1
12 01 547-05357 BOLT 2
13 0155046163 BOLT 3
14 08331-31126 ClRCLlP 1
15 1 651 0-61 A01 FILTER, OIL 1
16 DF90/115 K l
C8
.
HSHAFT........... 8-07 GINE COVER....... F-03 INTAKE MANIFOLD.... B-09
LUTCH ROD......... C-11 EL HOSE.......... F-04 OIL PAN............ C-09
LUTCH SHAFT....... C-10 EL INJECTOR...... C-03 O I L PUMP........... C-08
ANKSHAFT......... B-05 EL wnp.......... c-04 OPT : TRIH SWITCH.. 6-06
YLINDER BLOCK..... B-03 EL VAPOR SEPARATO C-02 0PT:GASKET SET..... 6-10
YLINDER HEAD.. . . . . B-02 AR CASE.......... E-08 OPT:HARNESS........ 6-04
LAUP BRACKET...... E-02 GINE HOLDER...... E-06 MAGNETO............ D-03 E A 6 LINK.......... F-05
bPT:TOP MOUNT DURL. 6-07 SILENCER........... B-10
3PT:TRIH SENDER.... 6-03 STARTING HOTOR..... D-02
3PTIONAL........... 6-11 SW IVEL BRACKET.. . . . E-03
PTT MOTOR.......... E-05 TH ERMOSTAT......... C-06
PTT SWITCH & ENGINE D-08 TH ROTTLE BODY...... C-07
ECTIFIER.......... D-04 TIMING CHAIN....... B-06
N6 GEAR COVER.... E-04 TR ANSMISSION. e E-10
NSOR............. D-06 TR I H CYLINDER. E-04
F16.16
15
1
c9 -- ”
MSHAFT........... B-07
LAMP BRACKET...... E-02
LUTCH ROD......... C -11
ANKSHAFT......... B-05
LUTCH SHAFT. . C-10
YLINDER BLOCK..... 8-03 =U
YLINDER HEAD...... B-02 6E
A 6 LINK.......... F-05 Hd
IVE WAFT HOUSING E-07 16
.-
;INE COVER ....... F-
ZNE HOLER.. . . . . E-
:L INJECTOR.. . . . . C-
:L PUMP .......... C-
:L VAPOR SEPARATO C-
R CASE.......... E-
:L HOSE.......... F-
!NESS.. . . . . *. . . -. D-
IITION COIL. e e . D-
03
06
04
03
04
02
08
m07
bo5
FIG.16( C-9) OILPAN
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
17
--
-INTAKE HANIFOLD.... B-09
MAGNETO............ D-03
O I L PAN..,......... C-09
O I L PUW........... c -08
OPT : TRIM SWITCH.. 6-06
0PT:GASKET SET..... 6-10
OPTrHARNESS........ 6-04
OPTZMETER.,........ 6-02
OPTISWITCH. .. . . . . . . 6-05 .
I
11489-90500
11501-90500-019
17913-99Ell
431 12-99E00
61 150-99E00
09280-09005
61 155-99E01
091 00-08220
091 00-1 0299
091 60-08082
09160-10082
091 68-1 2012
09248-1 2007
09280-1 3005
16910-90500
16930-9OJOO
09280-1 001 6
01550-06127
DF90/115 K1
GASKET, OIL PAN
PAN, OIL (BLACK)
PLUG, WATER
PIPE, EXHAUST
COVER, WATER INDICATOR
.O RING (D:1.9 ID:8.6)
TUBE, WATER INDICATOR
BOLT (8x40)
BOLT
WASHER (8.5X16X1.2)
WASHER (10.5X19X2.0)
GASKET
PLUG
0 RING (D:3.5 ID:12.8)
GAUGE, OIL LEVEL
GUIDE, OIL LEVEL
0 RING (D:1.9 ID:9.8)
BOLT
1
1
1
1
1
1
1
3
8
3
8
1
1
1
1
1
1
1
PT:TRIM SENDER.... 6-03
PTIONAL........... 6-11
TT SWITCH & ENGIN€ D-08
CTIFIER.......... D-04
TT MOTOR.......... E-05
I N 6 GEAR COVER.. B-04
c 9
_ _
ILENCER........... B-10
!TARTIN6 MOTOR..... D-02
SWIVEL BRACKET.. . . . E-03
THERMOSTAT......... C-06
THROTTLE BODY...... C-07
TIMING CHAIN....... B-06
TRIM CYLIMDER...... E-04
TRANMISSION....... E-10
FIG.17
5
I/
\
3
\
6
I
19
FIG.17 ( C-10) CLUTCH SHAFT
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
1
2
3
4
5
6
7
ai a 2
9
10
11
12
13
14
15
16
17
18
1111 19
-a 18
21 1 10-9OJOO
21210-9OJOO
21151-9OJOO
21 22 1 -9OJOO
21 230-9OJOO
21311-9OJOO
2251 1-99010
231 11-9OJOO
23111-9OJ10
231 15-9OJOO
23 1 1 6-WJOO
231 17-9OJOO
091 17-08071
09160-06094
09204-01 006
09306-06004
09306-1 0001
09306-1 6004
09383-08004
01 550-06307
DF90/115 K1
LEVER, CLUTCH
HOLDER, CLUTCH LEVER
SHAFT, CLUTCH
8USH, CLUTCH SHAFT HOLDER
ARM, CLUTCH SHAFT
HOLDER, CLUTCH SHAFT
NIPPLE, GREASE
ROD, CLUTCH (L)
ROD, CLUTCH (UL)
LINK, CLUTCH LEVER
GUIDE, CLUTCH ROD
RING, CLUTCH ROD
BOLT (8x35)
WASHER (6.5X15X1.5)
PIN, CLUTCH LEVER LINK
BUSH, CLUTCH LEVER LINK
BUSH, CLUTCH LEVER
BUSH, CLUTCH SHAFT
E RING
BOLT, HOLDER CLUTCH LINK
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
1
1
2
c PO
YLINDER HEAD...... B-02 AR CASE.......... E-OB
-INTAKE MANIFOLD.... B-09
HAWETO............ 1)-03
31L PAN............ C-09
OIL PUMP........... C-08
3PT : TRIM SWITCH.. 6-06
0PT:GASKET SET..... 6-10
OPTrHARNESS........ 6 -04
OPTZMETER.......... 6-02 1
B-10
TARTIN6 MOTOR..... D-02
IVEL BRACKET..... E-03
ERMOSTAT......... C-06
ROTTLE BODY...... C-07
I M I N 6 CHAIN....... B-06
I n CYLINDER...... E-04
ANSMISSION....... E-10
FIG.18
13
/ I
9'
- 6
FIG.18 ( C-11) CLUTCH ROD
QTY
REMARKS REF.NO. PART NO. DESCRIPTION
1
2
3
A
5
6-1
6-2
7
8
9
10
11
12
13
14
15
21 121 -93300
25131-9OJOO
251 41 -9OJOO
25232*90JOO
25321 -9OJOO
25350-9OJOO
25350-s3J10
08332-1 108s
091 17-06031
091 60-30037
O92O5-04014
09280-69001
09260-1 0005
09283-1 0003
09440-07033
08331-41386
PLATE, DETENT SPRING
YOKE, SHIFTER
HOUSING, SHIFT R50D GUIDE
MAGNET, GEAR CASE
SLIDER, SHIFT HOLIZONTAL
ROD, SHIFT ASSIST (L)
ROD, SHIFT ASSIST (UL)
.E RING
BOLT (6x20)
WASHER (30X38X1.9)
PIN
BALL
0 RING (D:3.1 113368.5)
SEAL, DUST
SPRING
CIRCLIP
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
19 DF90/115 K1
' MSHAFT.. . . . . . . . . . B-07 N6INE COVER....... F-03 INTAKE PIANIFOLD.... B-09 T:TOP MOUNT DUAL. 6-07 EWER.. B-10
LAMP BRACKET...... E-02 N6INE HOLDER...... E-06 MAWETO............ D-03 T:TRI)O SENDER.. . . 6-03 RTING MOTOR- D-02
IVEL BRACKET..... E-03 LUTCH ROD......... C-11 UEL HOSE.......... F-04 DIL PAN............ C-09 TIONAL........... 6-11
c 11
ERMOSTAV......... C-06
ROTTLE BODY...... C-07
ANSHISSION....... E-IO
LUTCH SHAFT....... C-10 INJECTOR...... C-03 I L PUMP........... C-08
ANKSHAFT......... B-05 PUMP.......... C-04 PT : TRIM SWITCH.. 6-06
YLINDER BLOCK..... B-03 VAPOR SEPARATO C-02 PT:GASKET SET..... 6-10 W I N 6 CHAIN....... B-06
YLINDER HEAD...... 8-02 AR CASE........-. E-08 PT:HARNESS........ 6-04 I
FIG.19
19 21
9
7-
n 11
8
3
R"
FIG.19 ( D- 2) STARTING MOTOR
DESCRIPTION REMARKS
QTY
REF.NO. PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
20
31 100-90500
31 131-9OJOO
31 135-90500
31151-9OJ00
31 152-90JOO
31 153-9OJOO
31 173-9OJOO
31 220-9OJOO
31 171-9OJ00
31 191-9OJOO
31 31 0-9OJOO
31320-9OJOO
31 34 1 -90JO0
31 343-9OJOO
31 344-WJOO
31 360-9OJOO
31912-9OJOO
31 9 189OJOO
38910-92E00
01 550-08207
01550-10507
0421 1-13149
DF90/115 K1
STARTING MOTOR
.BRUSH SET, PLUS
SPRING
.CASE, GEAR
.PLATE, CENTER
.BRACKET, PLANET GEAR
.COVER KIT, DUST
.HOLDER, BRUSH
.LEVER, SHIFT
SWITCH, MAGNET
.ARMATURE
.PINION
.SHAFT, PINION
.INTERNAL GEAR
.GEAR, PLANETARY
.WASHER SET
BAND, STARTING MOTOR
DAMPER, LOWER
RELAY, STARTING MOTOR
BOLT
BOLT
PIN
1
1
4
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
2
2
2
D 2
~ S H A F T . .......... B-07 NGINE COVER....... F-03 NTUE nANIFOLD-.** B-09 bPT:TOP MOUNT DUAL. 6-01 ISILENCER...-**.**=. 18-10
CLAMP BRACKET...... E-02 NSINE HOLER...... E-06 A6NETO** . . * - * * * * * * D-03 0PT:TRIR SENDE4.... 6-03 STARTING HOTOR..... D-02
CLUTCH ROD......... C - A I UEL HOSE.......... F-04 O I L PAN.........-.. C-09 OPTIONAL....,...... 6-11 SU IVEL BRACKET...,. E-03
CLUTCH SHAFT....... C-10 UEL INJECTOR...... C-03 3 I L PUMP.....=..... C-08 ~OTOR*...*.*..- E-05 TH ERROSTAT......... C-06
CRANKSHAFT......... B-05 FUEL PUMP.......... C-04 OPT : TRIM SWITCH.. 6-06 SWITCH ENGINE D-08 TH ROTTLE BODY...... C-07
CYLINDER BLOCK..... B-03 FUEL VAPOR SEPARATO C-02 OPTZGASKET SET..... 6-10
YLINDER HEAD.. . . . . 8-02 ANSMISSION....... E-10
FIG.2Q
5
I
1
12
7
4
7 9
__ - - - -
LAHP BRACKET...... E-02
LUTCH ROD......... C-11
LUTCH SHAFT....... C-10
RANKSHAFT.. . . . . . . . B-05
YLINDER BLOCK.. . . . B-03
A 6 LINK.......... F-05
YLINDER HEAD. . B-02
3
._I.--. -- .- . - . _- . - _-
ENGINE COVER.. . . . . . F-03
ENGINE HOLDER...... E-06
FUEL HOSE.......... F-04
UEL INJECTOR...... C-03
UEL wnp.......... c-04
EL VAPOR SEPARATO C-02
AR CASE.......... E-08
RHESS. e . . .. P O 7
FIG.20( 0-3) MAGNETO
QTY
REMARKS REF.NO. PART NO. DESCRIPTION
1 32102-9OJOO FLYWHEEL 1
2 32120-9OJOO COIL, BATTERY CHARGING 1
3 32160-87JOO COIL, IGNITION TIMING 1
4 33220-76G01 SENSOR, CAM POSITION 1
5 38423-9551 0 TUBE 1 L:150-+100
6 091 03-06231 BOLT (6x35) 4
BOLT (1 6x45) 1 7
8 09160-16047 WASHER (16.5X48.5X4.5) 1
9 01 550-061 67 BOLT 1
2 SCREW 10 02162-05163
11 0831 -31 059 KEY, WOODRUFF 1
12 321 18-9OJOO LABEL, MAG BOLT 1
09103-16002
21 DF90/115 K l
D 3
._ . -- _-
INTAKE MANIFOLD.... B-09
MAGNETO............ D-03
O I L PAN............ C-09
O I L PUMP........... C-08
OPT : TRIH SWITCH.. 6-06
0PT:GASKET SET..... 6-10
OPTrHARNESS........ 6-04
OPTtHETER.......... 6-02
-.
I _ _ _ I -
bPT:TOP MOUNT DUAL. 6-07
0PT:TRIM SENDER.... 6-03
DPTIONAL........... 6-11
PTT HOTOR.......... E-05
TT SWITCH & ENGINE D-08
ECTIFIER.......... 0-04
I N 6 GEAR COVER.... B-04
NSOR............. D-06
IILENCER.. . . . . . . . . . B- 10
ITARTING MOTOR..... D-02
MIVEL BRACKET.. . . . E-03
HERMOSTAT......... C-06
HROTTLE BODY.. . . . . C-07
' I ~ I N 6 CHAIN....... 8-06
RANSMISSION....... E-10
R I M CYLIFUER. . . . . E-04
FIG.21 ( D-4) RECTIFIER
QTY
REMARKS REF.NO. PART NO. DESCRIPTION ElC 31
1 1 1 H . L .
6
I
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
11261-87E10-OEP
1 126587E10
55321-87JOO
09 1 2846021
32800-9OJOO
14 151 -9OJOO
32890-9OJOO
32891-9OJOO
09 160-06054
09320-1 OOO8
09320-1 201 1
09329-01 007
09404-06432
01 550-061 67
01 550-06207
01 550-06307
02162-06123
COVER, PROTECTION ANODE
GASKET, PROTECTION COVER
ANODE, PROTECTION
BOLT (6x14)
GASKET, RECTIFIER
RECTIFIER
HOLDER, ELECTRIC PARTS
COVER, ELECTRIC PARTS HOLDER
WASHER (6.5X22X1.6)
CUSHION
CUSHION
CUSHION
CLAMP
BOLT
BOLT
BOLT
BOLT
(BLACK)
2
2
2
2
1
1
1
1
1
2
1
1
1
1
4
9
1
9 1
14
22 DF90/115 KI
04
.-
WHSHAFT.. . . . . . . . . . B-07 GINE COVER....... F-03 INTAKE HANIFOLD-e.. B-09 bPT:TOP MOUNT DUAL. 6-07 SILENCER........... B-10
CLAW BRACKET...... E - 0 2 GINE HOLDER-..... E-06 HAWETO...-...*...- D-03 OPTtTRIM SENDER.... 6-05 STARTING HOTOR..... D-02
CLUTC'H ROD. . C-11 EL HOSE.......... F-04 31L PAN......****** C-09 3PTIONAL........... 6-11 SM IVEL BRACKET..... E-03
CLUTCd SHAFT.. . . . . . C-10 EL INJECTOR...... C-03 O I L PUIIp. . .* .**-*** C-08 PTT HOTCR.......... E-05 TH ERMOSTAT......... C-06
CRANKSHAFT.. .. . .. . . B-05 EL W~P.......... C-04 OPT : TRIH SWITCH** 6-06 PTT SYITCH & ENGINE D-08 TH ROTTLE BODY.. . . . . C-07
CYLINDER BLOCK..... B - 0 3 EL VAPOR SEPARATO C-02 0PT:GASKET SET..... 6-10 RECTIFTER.......... D-04 TIHING CHAIN....... B - 0 6
CYLINDER HEAD...... 8-02 AR CASE.......... E-08 OPT:HARNESS........ 6-04 RING €EAR COVER.... B-04 TRANSHISSION....... E-10
I H CYLIWDER...... E-04 A6 LIMK.......... F-05 RNESS. 4 . e . D-07 PTtHETER. - 6-02 NSOh *. . D-06
,%,E SHAFT H O U S I s E-07 NITION COIL.. . . . . D-05 ~PTISWITCH. - 6-05 /I& UWER.. . . :. I- . . - . F-02 E T E R PUHP.. . . . .~ C-
FlG.22
5@
MSHAFT ........... B-07 EN6INE COVER ..... .. F-03
LAMP BRACKET...... E-02 ENGINE HOLDER...... E-06
CLUTCH ROD......... C-11 FUEL HOSE.......... F-04
CLUTCH SHAFT....... C-10 EL INJECTOR...... C-03
CRANKSHAFT.. . . . . . . . B-05 EL PUMP. . C-04
CYLINDER BLOCK..... 8-03 EL VAPOR SEPARATO C-02
CYLINDER HEAD...... 8-02 AR CASE.......... E-08
M A G L I N K . . . . . I -. .. F-05 RNESS........ .... D-07
FIG.22 ( D 5) IGNITION COIL
QTY
1
REF.NO. PART NO. DESCRIPTION REMARKS
COIL ASSY, IGNITION 1 33410-900500
2 33710-90500 .CORD, KIGH TENSION 1 n0.1
3 33740-9OJOO .CORD, HIGH TENSION 1 N0.4
4 33420-90500 COIL ASSY, IGNITION 1
5 33720-9OJOO .CORD, HIGH TENSION 1 N0.2
.CORD, HIGH TENSION 1 N0.3 6
7 09408-00035 CLAMP 2
8 01 55046207 BOLT 4
33730-9OJOO
23 DF90/115 K1
D 5
ILENCER........... B-10
TARTIN6 MOTOR..... P O 2
IVEL BRACKET..... E-03
ERMOSTAT......... C-06
ROTTLE BODY...... C-07
IRING CHAIN....... B-06
ANSMISSION....... E-10 E I # CYLINDER...... E-04
5
FlG.23
1
I
11
13
14 I
d 16
15
12
FIG.23( D-6) SENSOR
QTY
REMARKS REF.NO. PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12-1
12-2
13
14
15
16
24
. . . . - - . . .. . .. - . - I . .
13650-52G00
13655-87JOO
1 8590-72F2 1
34200-99E00
3661 5-96300
09471-12179
34830-87JOO
34830-87500
37820-99E00
09280-09005
02162-05203
09407-14403
09407-14407
34801-99E01
09100-061 13
09125-06063
09404-06432
DF901115 K1
SENSOR, INLET AIR TEMP
GROMMET, AIR TEMP SENSOR
SENSOR,PRESSURE
TACHOMETER
.TERMINAL, RESIN
.BULB
SENSOR, EXHAUST TEMP
SENSOR, TEMP
SWITCH, OIL PRESSURE
0 RING
SCREW
CLAMP
CLAMP
SENDER ASSY, TRIM
BOLT
SCREW
CLAMP
1
1
1
1
4
1
1
1
1
2
2
1
1
1
2
1
1
FOR TEMP SENSOR
FOR TRIM SENDER
D 6
CAMSHAFT........... B-07 NGINE COVER....... F-03 INTAKE HANIFOLD.... B-09 bPTrTOP HOUNT DUAL. 6-07 SILENCER........... B-10
CLAMP BRACKET...... E-02 NGINE HOLDER...... E-06 HAGNETO............ D-03 0PT:TRIH SENDER.... 6-03 STARTING HOTOR..... D-02
IVEL BRACKET..... E-03 CLUTCH ROD......... C-11 UEL HOSE.......... F-04 O IL PAN............ C-09 OPTIONAL........... 6-11 SW
ERHOSTAT......... C-06 CLUTCH SHAFT....... C-10 UEL INJECTOR...... C-03 OIL PUMF'.-.-...-... C-08 PTT HOTOR.......... E-05 TH
ROTTLE BOQY...... C-07 CRANKSHAFT.. . . . . . . . B-05 UEL PUMP.......... C-04 OPT TRIH SWITCH.. 6-06 DTT SWITCH dr ENGINE D-08 TH
CYLINER BLOCK..... B-03 UEL VAPOR SEPARATO C-02 3PT:GASKET SET..... 6-10 RECTIFIER.......... D-04 T IHIN6 CHAIN....... B-06
CYLINDER HEAD...... B-02 6E AR CASE.......... E-08 PTXHARNESS........ 6-04 RING GEAR COVER.... B-04 TR
DRAG LINK.......... F-05 HARNESS............ D-07 PTxHETER.*.******* 6-02 ISENSOR. ............ D-06 TR
m I V E SHAFT HOUSING E-07 IGNITION COIL...... D-05
ANSHISSION....... E-10
I n CYLINDER...... E-04
PTSSUITCH** * * * * * * * 6 -05 jS IDE COVER......... ~ . __ . F-02 . HATER PUIIp...*****. C-05
FIG.24
3 5 I I
~MSHAFT. . . . . . . . . . . B-07
CLAMP BRACKET...... E-02
CLUTCH ROD......... C-11
CLUTCH SHAFT....... C-10
CRANKSHAFT......... 8-05
CYLINDER BLOCK.. . . . 8-03
A6 LINK.......... F-05
IWE SHAFT HOUSING E-07
CYLINDER HEAD...... B-02
N6INE COVER....... F-03
NGINE HOLER...... E-06
UEL HOSE.......... F-04
UEL INJECTOR...... C-03
UEL WHP.......... C-04
UEL VAPOR SEPARATO C-02
AR CASE.......... E-08
ARNE=............ D-07
IGNITION COIL...... D-05
FIG.24 ( D- 7) HARNESS
QTY
DESCRIPTION REMARKS REF.NO. PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
25
NTAKE HANSFOLD.. . B-0
AGNETO............ D-0
IL PAN ............ c-a
OIL PUW........... c-a
OPTZHARNESS........ 6-0
OPT:HETER.. . . . . . . . . 6-0
OPT SWITCH . . . . . . . . . 6-0
OPT : TRIM SWITCH. 6-0
QPT:GASUET SET..... 6-1
33810-9OJOO
33831-9OJOO
0831 6-1 0087
33832-9OJOO
33634-99E00
36610-9OJOO
3661 6-9OJOO
36630-92E00
021 42-061 67
3686590JOO
36682-92E00
09481-60401
01570-06127
08310-00067
DFSOlll5 K l
CABLE, STARTER MOTOR
PLATE. PlT RELAY
NUT
CABLE, TRIM RELAY GROUND
CAP, SERVICE CONNECTOR
HARNESS, WIRING
HOLDER, REMOCON CONNECTOR
WIRE, INSTRUMENT
WIRE, MONITOR GAUGE EXT
SCREW
TERMINAL, MAIN FUSE
FUSE, SLOW BLOW
BOLT
NUT
1
1
1
1
1
1
1
1
1
2
2
2
2
2
D 7
PT:TOP MOUNT DUAL. 6-07 ENCER* - B-10
PT:TRIM SENDER.. . . 6-03 RTING HOTOR..... D-02
PTIONAL ....... .... 6-11 IVEL BRACKET..... E-03
ERMOSTAT......... C-06
ROTTLE BODY...... C-07
ANSMISSION....... E-10 E I M CYLINDER...... E-04 1 ECTIFIER.......... D-04 I H I N 6 CHAIN....... B-06 1 TT MOTOR.......... E-05 1 TT SWITCH L ENGIHE D-08 1 I N 6 GEAR COVER.... B-04 ! 1 h NSOR... .... . ..... D-06
FIG25
10
FIG.25 ( D- 8) P l l SWITCH 8 ENGINE CONTROL UNIT
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
1 37721-99E00 SWITCH, NEUTRAL 1
2 37725-95600 ACTUATOR, NEUTRAL SW 1
3 377289OJOO BRACKET, NEUTRAL SW 1
4 37850-99E00 SWITCH, PTT 1
5 01 550-061 67 BOLT 2
6 38410-94551 RELAY, P l l 2
7 09251 -09002 CAP 4
8- 1 33920-9OJOO UNIT, ENGINE CONTROL 1 DF90
8-2 33920-90J10 UNIT, ENGINE CONTROL 1 DF115
9 33925-87JOO CUSHION, ENGINE CONTROL UNIT 1
10 09404-06432 CLAMP 2
11 3891 0-92E00 RELAY, ENGINE CONTROL UNIT 1
6
26 DF9 I1 5 K
.....*.*... B-07 GINE COVER....... F-03 INTAKE MANIFOLD.... B-09
LAnP BRACKET. E-02 6INE HOLER...... E-06 YAGNETO............ D-03
EL INJECTOR...... C-03 O I L PUMP........... C-OB
EL VAPOR SEPARATO C-02 0PT:GASKET SET..... 6-10
AR CASE.......... E-08 OPTZHARNESS........ 6-04 ANSRISSION....... E-10
LUTCH ROD. C-11 EL HOSE.......... F-04 O I L PAN............ C-09 IVEL BRACKET..... E-03
ERMOSTAT......... C-06
ANKSHAFT. . . . 8-05 EL PUMP.......... C-04 3PT : TRIM SWITCH.. 6-06 ROTTLE BODY.. . . . . C-07
YLINDER HEAD...... 8-02 ’
FIG26
1
. . . . . . . . .
..........
I t 5
FIG.26 ( E- 2) CLAMP BRACKET
QTY
DESCRIPTION REMARKS REF.NO. PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
27
41 11 1-90J02-OEP
41 121-90J02-OEP
41 130-9%40
41 153-94500
55320-94900
09116-06121
09140-12028
09100-12045
091 59-22006
09 1 60- 1 2044
09160-12066
091 60-22033
09162-1 2005
09106-10065
09160-10082
45421-9OJOO
091 59-1 4020
BRACKET, CLAMP STBD (BLACK)
BUCKET, CLAMP PORT (BLACK)
SHAFT, CLAMP BRKT
CAP, TRANSOM BOLT
ZINC, PROTECTION
.BOLT (6x25)
BOLT (12x115)
NUT
NUT
WASHER (1 2.5X35X3.2)
WASHER (12.5x22x2.5)
WASHER (22.5X38Xl .O)
WASHER, LOCK (12.2X21.5X3.0)
BOLT (10x20)
WASHER (10.5X19X2.0)
PIN, TILT LOCK
NUT
1
1
1
4
1
2
4
4
1
4
4
1
4
2
2
1
2
DF90/115 K1
OPT
OPT
E2
l l
FIG.27 ( E- 3) SWIVEL BRACKET
QTY
REMARKS
FIG.27
REF.NO. PART NO. DESCRIPTION
TYPE:L
TYPE:UL
TYPE:L
TYPE:UL
11
12
13
14
26 15
16
17
18
19
20
21
19
23 22
~MSHAFT. . . . . . . . . . . B-07 NGINE COVER-...... F-03 INTAKE MNIFOLD.... B-09 0PT:TOP MOUNT DUAL. 6-07 SILENCER.........-. B-10
CLAnP BRACKET...... E-02 NGINE HOLDER...... E-06 HAWETO............ D-03 3PT:TRIH SENDER.... 6-03 STARTING ROTOR..-.. P-02
IVEL BRACKET.. . . . E-03 CLUTCH ROD......... C-11 UEL HOSE.......... F-04 OIL PAN............ C-09 OPTIONAL........... 6-11 SW
ERMOSTAT...*..... C-06 CLUTCH SHAFT....... C-10 UEL INJECTOR...... C-03 O I L PUcIp*-.-...-... C-OB PTT HOTOR..-....... E-05 TH
ROTTLE BODY...... C-07
CYLINDER BLOCK..... 8-03 CUEL VAPOR SEPARATO C-02 0PT:GASKET SET..... 6-10 C T I F I E R = - . * * * - * * * D-04 TIMING C H A I N * * * * * * * B-06
CYLINDER HEAD...... B-02 6 E AR CASE.......... E-08 3PT:HARNESS........ 6-04 N6 GEAR COVER.... B-04 TR
I H CYLINDER...... E-04
E W E SHAFT HOUSING E-07 Z T E R Pu*.=.*-..=- C-05
CRANKSHAFT......... 8-05 FUEL PUMP.......... C-04 OPT : TRIM SWITCH.. 6-06 PTT SWITCH 0 ENGINE D-OB TH
ANMISSION....... E-10
A 6 LINK.......... F-05 ARNESS............ D-07 OPTtHETER.......... 6-02 N S O R . * * * = - * * * * * * - 0-06
YGNITION COIL. .. . . . D-05 DPTISWITCH. .. . . . . . . 6-05 i DE COVER.---..... - - , ,.i F-02
1
2
3
4-1
4-2
5
6
7-1
7-2
8
9
10
23
24
25
26
27
28
28
2251 1-99010 NIPPLE, GREASE
36894-95201 LEAD (CLAMP TO SWIVEL)
36894-87DOO LEAD (SWIVEL TO HOUSING)
4311 1-99E30-OEP BRACKET, S W E L (BLACK)
4311 1-90JOl-OEP
4321 1-87wO
43750-90JWOEP
43750-9051 O-OEP
0912505050
09125-06063
4371 1-97E00
09160-39001
09169-28003
09181 -39001
09250-1 0001
09380-38003
09282-39001
09404-06432
41 220-90JOO
41 221 -95E40
41224-95E01
41 22594400
41 228-9OJOO
41 230-95E00
41233-95El0
091 25-06063
09140-10032
09160-06082
09204-01006
09440-1 9028
BRACKET, SWIVEL (BLACK)
BUSH, CLAMP SHAFT SWIVEL
BUSH, STEERING
BRACKET, STEERING (BLACK)
BRACKET, STEERING (BLACK)
SCREW (5x8)
SCREW (6XlO)
WASHER (39.5X64X1 .O)
WASHER
SHIM (39.5X64X0.3)
PLUG
SEAL, OIL
ClRCLlP
CLAMP
LEVER, TILT LOCK
LEVER, TILT LOCK PORT
BUSH, TILT STOPPER ROD
RUBBER, TILT LOCK LEVER
SPRING, TILT LOCK LEVER
LINK, TILT LOCK LEVER
BRACKET. TILT LOCK SPRING
SCREW (6x10)
NUT
WASHER (6.5X13X1.0)
PIN, COTTER
SPRING
DF90/115 K1
5
1
1
1
1
2
2
1
1
3
2
2
2
4
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
11
FIG.28
6-
FIG.28 ( E- 4) TRIM CYLINDER
QN
REF.NO. PART NO. DESCRIPTION REMARKS
1 48400-WJOO MANIFOLD ASSY
2 4861 1-90500 JOINT, METAL
SHAFT, TILT CYL LOWER
SHAFT, TILT CYL UPPER
WASHER (10X20X3.0)
14 55321-87JOO ANODE, PROTECTION
11
29 DF90/115 K1
........... ..........
H L ENGINE .......... .......... SS........ .........
FIG.29
11
1-
lo-@ l 2 + c 3 I
. .. . . . . . . . . . . . - I -. . .. .
FIG.29 ( E- 5) PTT MOTOR
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
30
38100-90500
31 31 1 -9OJOO
31 123-94900
31 133-9OJOO
31 136-90500
31 13!X4900
31 173-94900
31 1 1 1-94900
31 281-90500
48583-95E00
48582-95EGQ
48557-9OJ00
48502-90500
48664-90500
48862-9OJOO
48862-905 10
48862-9OJ20
DFSO/l15 K1
MOTOR ASSY, PIT
.ARMATURE
.O RING
.BRUSH ASSY
.BREAKER ASSY
SPRING
.HOLDER, BRUSH
.SCREW
.BOLT
JOINT
FILTER
0 RING
PUMP ASSY
VALVE, MANUAL
BOLT
BOLT
BOLT
1
1
1
1
1
2
1
3
4
1
1
1
1
1
1
1
1
E5
UMSHAFT........... B-07 W I N E COVER...-... F-03 INTAKE MANIFOLD.... B-09 T:TOP MOUNT DUAL- 6-07 SILENCfiR*-*.******* B-10
CLAMP BRACKET...... E-02 NGINE HOLDER-.*... E-06 MAGNETO......-.-*.. D-03 T:TRfM SENDER***- 6-03 STARTING MOTOR.*.*. D-02
CLUTCH ROD......... C-11 UEL HOSE-..*...... F-04 OIL PAN...........* C-09 IVEL BRACKET..... E-03
CRANKSHAFT.......*. B-05 FUEL PUMP...-..-... C-04 OPT : TRIH SWITCH.. 6-06 PTT SWITCH & ENGINE D-08 TH ROTTLE BODY...... C-07
CYLINDER HEAD...... 8-02 AR CASE.......... E-08 OPTtHARNESS........ 6-04 RING GEAR COVER.... B-04 TR ANSMISSION....... E-10
A 6 LINK.......... F-05 ARNESS............ D-07 PTzMETER...*...... 6-02 NSOR............. D-06 I H CYLINDER...... E-04
E I V E SHAFT HOUSING E-07 FGNITION COIL. *. . . D-05 &PTrSWITCH.. . . . . 6 - 0 5 j & COVER.. . . - . . .- . . F-02 ETER PUMP.. . . . . . . . C-05
OPTIONAL........*.. 6-11 SW
CLUTCH SHAFT....... C-10 UEL INJECTOR...... C-03 O I L PUHPp........... C-08 ERMOSTAT......... C-06 PTT MOTOR.......... E-05 TH
CYLINDER BLOCK..... 8-03 WEL VAPOR SEPARATO C-02 0PT:GASKET SET....* 6-10 RECTIFIER.......... D-04 TIMING CHAIN....... 8-06
FlG.30
23
CAMSHAFT. . . . . . . . . . . B- 0 7
CLAMP BRACKET...... E-02
CLUTCH ROD......... C-11
CLUTCH SHAFT....... C-10
CRANKSHAFT.. . . . . . . . 8-05
CYLINDER BLOCK..... 8-03
CYLINDER HEAD...... B-02
DRAG LIMC.......... F-05
.DRIVE SHAFT HOUSING E-07
NGINE COVER ....... F-
NSINE HOLDER.. . . . . E-
UEL HOSE.......... F-
UEL INJECTOR.. . . . . C-
FUEL VAPOR SEPARATO C-
EAR CASE.......... E-
YARNESS............ D-
FUEL wnp.......... cIGNITION COIL...... D-
FIG.30 ( E- 6) ENGINE HOLDER
QTY
DESCRIPTION REMARKS REF.NO. PART NO.
3 INTAKE HANIFOLD.,., B-0
16 MAGNETO ............ D-0
14 O I L PAN ............ C-0
I3 JIL PUMP.,........- C-0
I4 OPT : TRIH SWITCH., 6-0
I2 0PT:GASKET SET. 6-1
I8 OPTSHARNESS. . 6-0
PTrHETER........e- 6-0
PTrSWITM........* 6-0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
31
51 110-90J00-OEP
09 1 60- 1 8031
09248-1 8006
51 1159OJOO
09100-08210
091 60-08082
09206-08001
51 21 1-9OJOO
09100-08220
09280-26006
09282-24003
09283-32044
01 550-06257
01 550-08857
0421 1-1 1129
541 12-9OJOO
54130-9OJOO
09140-1 2029
091 60-1 2099
09160-12097
541 25-9OJOO
541 48-9OJO1-OEP
091 00-101 57
09140-1 2029
091 60-1 0082
09 1 64- 1 3007
HOLDER, ENGINE (BLACK)
.GASKET (1 8.5x28x2.6)
.PLUG
UNION, WATER RETURN
GASKET, ENGINE HOLDER
BOLT (8X70)
BOLT (6x40)
WASHER (8.5X16X1.2)
PIN
0 RING
SEAL, OIL
SEAL, OIL
BOLT
BOLT
PIN
BOLT, UPPER MOUNT
MOUNT, UPPER
NUT
WASHER
WASHER
MOUNT, UPPER THRUST REVERSE
COVER, UPPER MOUNT (BLACK)
BOLT (10x45)
NUT
WASHER (10.5X19X2.0)
WASHER (12.5X22X2.5)
1
1
1
1
1
4
4
8
2
1
2
1
1
1
3
2
2
2
2
2
2
2
4
2
4
2
DF90/115 K l
E6
IN INS CHAIN....... 8-
ANSHISSION....... E-
I6 IH CYLINDER...... E-
-
1
0
0
0
0
0
1
0
FIG.31
1
1-1
1-2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
17
FIG.31 ( E- 7) DRIVE SHAFT HOUSING
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
32
521 11-90J00-OEP
52111-90J10-OEP
09117-10034
09202-08006
093a7-45001
57130-94501
091 25-06063
36895-87DOl
54121-87WO
541 60-WJOO
09100-12079
09159-12014
091 60-1 2065
09160-1 2066
541 51-WJOO
5421 1-90J00-OEP
54221 -90J00-OEP
091 17-10034
09160-1 2098
DF90/115 K1
HOUSING, DRIVE SHAFT (BLACK) 1
HOUSING, DRIVE SHAFT (BLACK) 1
BOLT (1 0x45) 8
PIN, KNOCK 2
ClRCLlP 1
BUSH, DRIVE SHAFT 1
SCREW (6x10) 1
LEAD 1
DAMPER, REVERSE STOPPER LOWER 2
MOUNT, LOWER 2
2 BOLT (12x231)
NUT 2
WASHER (12X40X3.0) 2
WASHER (12.5X22X2.5) 2
MOUNT, LOWER THRUST 1
BRACKET, LOWER MOUNT (BLACK) 1
COVER, LOWER MOUNT (BLACK) 2
BOLT (1 0x45) 6
WASHER (12.5X3OX2.5) 2
TYPE:L
TYPE:UL
TYPE:UL
TYPE:UL
E 7
MOUNT DUAL. 6-07 SILENCER........... B-10
M SENDER.... 6-03 STARTING MOTOR..... D-02
IVEL BRACKET.. . . . E-03 L ........ ... 6-11 SW
OR.......... E-05 TH ERHOSTAT......... C-06
TCH & EMGINE D-08 TH ROTTLE BODY.. . . . . C-07
ER.......... ~ - 0 4 TIMING CHAIN....... B-06
SEAR COVER.... 8-04 TR ANSnISSION....... E-10
VER.....O... , - _. F-02 TER PUMP......... C-05
. . . . . . . . . . .e D-06 I n CYLINDER.. . . . . E-04
/
16
FIG.32 ( E- 8) GEAR CASE
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18-1
18-2
19
20
21
22-1
22-2
22-3
22-4
23
24
33
551 10-90J01-OEP
09263-2801 6
551 25-9OJO1
551 27-87WO
55321-9OJOO
55332-8701 0
55333-87D10
561 45-90J10
09 1 00-061 31
09116-08103
091 17-1 0038
09117-10039
091 60-06085
091 68-1 0022
09202-08006
09206-0901 2
09248-10008
09355-40805-008
CASE, GEAR (BLACK)
.BEARING, PINION
TAB, TRIM
UNION, SPEEDOMETER HOSE
ANODE, GEAR CASE
RUBBER, EXHAUST SEAL
PLATE, EXHAUST SEAL
HOUSING, SHIFT CAM
BOLT (6x1 2)
BOLT, TRIM TAB (8x22)
BOLT (I 0x55)
BOLT (1 0x80)
WASHER (6.5X15X1.0)
GASKET, DRAIN PLUG
PIN
PIN
PLUG, DRAIN
HOSE
0935540805-008 HOSE
09362-09008
09407-1 4403
01 550-06257
58100-9OJOO-019
581 00-9OJ10-019
58100-9OJ20-019
58100-9OJ30-019
58120-9OJOO
57632-9OJOO
DF90/115 K1
NIPPLE
CLAMP
BOLT
PROPELLER (3X14Xi7)
PROPELLER (3X14X19)
PROPELLER (3X14X21)
PROPELLER (3X14X23)
.BUSH
SPACER, PROPELLER STOPPER
1
1
1
1
1
1
1
1
1
1
6
1
1
2
2
2
2
1
1
1
3
3
1
1
1
1
1
1
TYPE:L
L:2000+940
TYPE:UL
L:2000+1100
WIREF.NO.22
E 8
~MSHAFT.. . . . . . . . . . B-07 NGINE COVER.. . . . . . F-03 WAKE MANWOLD.... B-09 3PT:TOP IOUHT DUAL. 6-07 SILENCER........... B-10 -
CLAMP BRACKET...... E-02 W I N E HOLDER...... E-06 AGB(ETO*.-...-..... D-03 3PT:TRII SENDER.... 6-03 STARTING IQTOR..... D-02
IVEL BRACKET..... E-03
ERIOSTAT......... C-06 CLUTCH SHAFT....... C-10 UEL INJECTOR...... C-03 I L PuHP** - * * - * * . . . C-08 PTT MOTOR..o....... E-05 TH
CYLINDER BLOCK..... B-03 FUEL VAPOR SEPARATO C-02 PT:GASKET SET..... 6-10 CT IF IER** . * * . * * * . D-04 TIMING C H A I N * * * * * * * 8-06
ANSIISSION....... E-10
AS LINK.......... F-05 11 CYLINDER...... E-04
b I V E SHAFT HOUSING E-07 IGNITION COIL.. . . . . D-05 TER PUHP......... C-05
CLUTCH ROD.....,... C-11 UEL HOSE.......... F-04 I L PAN.*..*.-.*... C-09 3PTIONAL........... 6-11 SU
CRANKSHAFT......... B-05 FUEL PUMP.......... C-04 PT fa I I WITCH.. 6-06 PTT SWITCH & ENGINE D-08 TH ROTTLE BODY...... C-07
YLINDER HEAD....,. B-02 6 E AR CASE. . E-08 PT:HARNESS........ 6-04 N6 GEAR COVER.. . . B-04 TR
HARNESS............ D-07 PT: IETER*-- . - **** . 6-02 NSOR*=*.**** . . *** D-06
PT:SWITCH. 6-05.! DE COVER.....*... F-02
/ 24
FIG.32 ( E- 9) GEAR CASE
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
25
26
27
28
29
30
31
32
33
34
35
36
37
576359OJOO
57633-9OJOO
091 4 1-1 8005
09204-03003
551 16-87E00
09160-18028
55182-95200
17500-99ECQ
17563-99E00
55332-87WO
55333-87M32
091 25-06069
25700-9OJOO
STOPPER, PROPELLER BUSH 1
SPACER 1
NUT 1
COTTER PIN (L:25) 1
WASHER (18.5X31X1 .O) 1
PLUG 1
ATTACHMENT, FLUSH HOSE FOR USA 1
TUBE KIT, SUB WATER 1
.BUSH, SUB WATER TUBE 1
.RUBBER, EXHAUST SEAL 1
.PLATE, EXHAUST SEAL 1
1 .SCREW
SEALING KIT, GEAR CASE 1
OPT
OPT
OPT
OPT NOT SHOWN
16 34 DFSO/l15 K l
E9
"--...- .--- -.-...., -I .- ---.. - " _ - - _- ___ -x. . .. - .
c XMSHAFT........... B-07 GINE COVER....... F-03 INTAKE MANIFOLD.... 9-09 bPT:TOP HOUNT DUAL. 6-07 - 9-10
IVEL BRACKET..... E-03 CLUTCH ROD......... C - 1 1 EL HOSE.......... F-04 OIL PAN............ C-09 OPTIONAL........... 6-11 SbJ
CLUTCH SHAFT....... C-10 ERHOSTAT......... C-06
ZYLINDER BLOCK..... B-03 EL VAPOR SEPARATO C-02 0PT:GASUET SET..... 6-10 I F I E R * * * * * * * * * * D-04 TIMING C H A I N * * - - * * * 8-06
Z I V E SHAFT HOUSING E-07
X M P BRACKET.. .... E-02 6INE HOLDER...... E-06 MAGNETO............ D-03 UPTzTRIH SENDER.... 6-03 R T I W MOTOR*-*** D-02
EL INJECTOR...... C-03 31L PUW........o.. C-08 HOTOR**....*..* E-05 TH
CRANKSHAFT......... B-05 EL WHP...o...... C-04 OPT TRIH SWITCH.. 6-06 SWITCH 6 ENGINE D-08 TH ROTTLE BODY...... C-07
ANSHISSIONo...... E-10 CYLINDER HEAD...... 6-02 AR CASE.......... E-08 OPTZHARNESS........ 6-04 IRING GEAR COVER.... 9-04 TR
A 6 LINK.......... F-05 ARNESSo........... D-07 PTZHETER.......... 6-02 NSOR............. D-06 I H CYLINDER...... E-04
k I T I 0 N COIL.. .. . D-05 pOPT8SYITCH. ........ 6-05 I,& COVER.. ....... , , I . 1 _ F-02 TER WHP......... C-05
FIG.33
1
I 1'1
12
I
20
. . ._ . . . . . .
FIG.33 ( E-10) TRANSMISSION
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
1-1
1 -2
2
3
4
5
6
7
8
9
10-1
10-2
10-3
10-4
10-5
10-6
10-7
10-8
10-9
10-1 0
10-1 1
10-12
11
12-1
12-2
12-3
12-4
12-5
12-6
12-7
12-8
12-9
12-10
35
571 10-9OJOO
571 10-9OJ10
571 33-9OJ01
091 64-31001
091 69-31 001
091 81 -31 001
0926525040
57300-90800
09140-14024
57500-87872
09181 -41003
09181-41004
091 81 -4 1005
091 81 -4 1 006
091 8 1-401 90
091 81 -41 008
091 81 -41 009
09181-41010
091 81 -401 95
0318141012
091 81 -41 01 3
091 81 -41 01 4
09265-50003
091 81-50020
091 81 -5002 1
09181-50022
091 81 -50023
09181-50024
091 81-50025
09181-50026
091 81-5OO27
09181-50028
09181-50029
DF901115 K1
SHAFT ASSY, DRIVE
SHAFT ASSY, DRIVE
COLLAR, DRIVE SHAFT
WASHER, WAVE
WASHER
WASHER
BEARING
PINION I GEAR SET
NUT
SHIM SET, DRIVE SHAFT
.SHIM (T:0.60)
.SHIM (T:0.65)
.SHIM (T:0.70)
.SHIM (T:0.75)
.SHIM (T:0.80)
.SHIM (T:0.85)
.SHIM (T:0.90)
.SHIM (T:0.95)
.SHIM (T:l .00)
.SHIM (T:l.O5)
.SHIM (T:l.IO)
.SHIM (T:1.15)
BEARING
SHIM (T:0.45)
SHIM (T:0.50)
SHIM (T:0.55)
SHIM (T:0.60)
SHIM (T:0.65)
SHIM (T:0.70)
SHIM (T:0.75)
SHIM (T:0.80)
SHIM (T:0.85)
SHIM (T:O.90)
1 TYPE:L
1 TYPE:UL
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
E 10
CAISHAFT........... B-07 NGINE COVER....... F-03 TAKE MANIFOLD.... B-09 bPT:TOP MOUNT WAL. 6-07 SILENER........... B-10
CLAMP BRACKET...... E-02 N6IME HOLDER...... E-06 GNETO....-......- D-03 0PT:TRI)I SENDER.... 6-03 STARTING MOTOR..... D-02
SW
CLUTCH SHAFT. C-10 UEL INJECTOR...... C-Q3 L PUMP..,........ c-08 PTT MOTOR.......... E-05 TH ERMOSTAT......... C-06
CRANKSHAFT.. =. ... .. B-05 UEL PUMP.......... C-04 T : T R I I SWITCH. 6-06 ROTTLE BODY...,.. C-07 TT SWITCH & ENGINE D-08 TH
CYLINDER BLOCK..... B-03 FUEL VAPOR SEPARATO C-02 T:GASKET SET..... 6-10 ECTIFJER.......... D-04 TIMING CHAIN....... B-06
CYLINDER HEAD...... B-02 6 E AR CASE.......... E-08 TZHARNESS........ 6-04 RING GEAR COVER.... B-04 TR ANSMISSION. . E-10
DRA6 LINK.......... F-05 HARNESS............ P O 7 TzMETER........., 6-02 SENSOR............. D-06 TR I n CYLINDER*..,.. E-04
CLUTCH ROD......... C-11 UEL HOSE.......... F-04 L PAN.. . . . . . . . . . C-09 IWEL BRACKET..... E-03 3PTIOwL.. . . . . . . . . . 6-11
W I V E SHAFT HOUSIW E-07 I W I T I Q N COIL...... D-05 TISWITCH......... 6-05 SIDE COVER......,.. F-02 WATER PUP.........
~
FIG.33
1
- 29
P
FIG.33 ( E-1 1) TRANSMISSION
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
13-1
13-2
13-3
13-4
13-5
13-6
13-7
14-1
14-2
14-3
14-4
14-5
14-6
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
36
091 8145003
09181-45004
091 8 1 -45005
0918145006
091 81 -45007
09181.45008
091 81-45009
09 1 8 1 -280 1 5
091 81 -2801 6
091 81 -2801 7
09 1 8 1 -280 1 8
09 1 8 1 -280 1 9
09181 -28020
57610-9OJOO
57621-9OJOO
09202-07002
57631-87E00
09440-50002
09181-25030
56120-90J00-OEP
56123-9OJOO
09263-2801 3
09280-97001
09282-28002
09262-4501 3
09387-52001
091 17-08047
56130-9OJOO
0928046004
09282-24004
091 17-08057
DF90/115 K1
SHIM (T:l .O)
SHIM (TA.1)
SHIM (TA.2)
SHIM (TA.3)
SHIM (T:1.4)
SHIM (T:l.5)
SHIM (TA.6)
SHIM (TA.5)
SHIM (TA.0)
SHIM (TA.2)
SHIM (Td.3)
SHIM (T:1.4)
SHIM (T:l.6)
SHAFT ASSY, PROPELLER
SHIFTER, CLUTCH DOG
PIN
ROD, PUSH
SPRING
SHIM (25X32X3.0)
HOUSING, PROP SFT BRG (BLACK)
.WASHER, OIL SEAL PROTECTOR
.BEARING
.O RING (D:3.5 ID:95)
.OIL SEAL
.BEARING
.RING
BOLT (8x30)
HOUSING
.O RING (D:3.5 lD:45.7)
.OIL SEAL
BOLT (8x25)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
2
1
1
2
4
E 11
-- -- -- -
~ - . .- _ _ -
ICAHSHAFT ........... B-07 GINE COVER....... F-03 INTAKE MANIFOLD.... B-09 bPT:TOP WOUNT DUAL. 6-07 bILENCER........... B-10
CLAMP BRACKET...... E-02 6INE HOLDER...... E-06 HAWETO-......*-... D-03 0PT:TRIH SENDER.... 6-03 STARTING HOTOR..... D-02
CLUTCH ROD......... C - l l EL HOSE.......... F-04 OIL PAN-.......*... C-09 OPTIONAL........... 6-11 SW
CLUTCH SHAFT.. . . . . . C-10 EL INJECTOR...... C-03 ERHOSTAT......... C-06
CYLINDER BLOCK..... B-03 EL VAPOR SEPARATO C-02 0PT:GASKET SET..... 6-10 ECTIFIER.......... D-04 TIMINS CHAIN.*.-*** B-06
IVEL BRACKET..... E-03
CRANKSHAFT.. . . . . . . . B-05 EL WHP.......... C-04 OPT : TRIM SWITCH.. 6-06 17 SWITCH P ENGINE D-08 TH ROTTLE BODY...... C-07
AR CASE.......... E-08 OPT:HARNESS,....... 6-04 ANSMISSION....... E-10 CYLINOER HEAD...... B-02 RING GEAR COVER.... B-04 TR
A6 LINK.......... F-05 ARNESS............ D-07 PTZMETER.......... 6-02 NSOR............. 0-06 I H CYLINDER. . E-04
E I V E SHAFT HOUSING E-07 2 TER PUW. C-05
O I L PUHP........... C-08 PTT HOTOR.......... E-05 TH
k N I T I O N COIL.. . . . . D-05 ~PTISWITM.. . . . . . . . 6-051& COVER.. . . . . . . . F-02 - . - ~ ~ ,
FIG.34 ( F- 2) SlDE COVER
QN
REF.NO. PART NO. DESCRIPTION REMARKS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
37
61112-90JOO
61 134-90500
61 81 0-90J00-OEP
6181 7-89JOO
61820-90J00-OEP
61827-90JOO
61831-90J00-OEP
0911808127
09136-06148
09136-06149
0916908039
09320-11013
09321 -08022
09409-05302-5PK
61 63 1 -9OJ00
61 633-90J00-OEP
61 645-90JWOEP
61634-90J00-OEP
61 641 -87wO
091 1646127
091 60- 1 30 14
091 64-1 4008
09307-1 3003
61 124-9OJOO
67341-9OJOO
67343-9OJOO
09407-25402
01 550-061 67
01 550-06257
DF90/115 K1
RUBBER, SIDE COVER 1
SEAL, SIDE COVER 1
COVER, SIDE STBD (BLACK) 1
PLUG, SIDE COVER 1
COVER, SIDE PORT (BLACK) 1
HOLDER, SIDE COVER 1
PANEL, FRONT (BLACK) 1
BOLT (8x40) 2
SCREW 7
2 SCREW (6x55)
!VASHER 2
CUSHION 2
CUSHION 2
PIN (BLACK) 2
HOOK, ENGINE COVER RR 2
LEVER, HOOK REAR STBD (BLACK) 1
LEVER, HOOK FR (BLACK) 1
LEVER, HOOK RR PORT (BLACK) 1
HOOK, ENGINE COVER FR 1
BOLT (6x1 2) 3
WASHER (13.2X25X1 .O) 3
WASHER, WAVE 3
BUSH 3
GROMMET, REMOCON CABLE 1
HOLDER, REMOCON CABLE I
STOPPER, REMOCON CABLE 1
CLAMP 1
BOLT 2
BOLT 1
‘AMSHAFT.. ......... 5-07 INTAKE MNIFOLD. ... B-
CLAMP BRACKET...... E-02 6INE HOLDER...... E-06 MAGWETO....*--..... D-03
CLUTCH R O D . . . . . . . . . C-11 EL HOSE.--....... F-04 31L PAN.-.......... C-09
CLUTCH SHAFT....... C-10 EL INJECTOR...... C-03 O I L PUWp.. . . . . . .* .* C-08
CRANKSHAFT......... 8-05 EL PUMP.......... C-06 OPT : TRIM WITCH.. 6-06
CYLINDER HEAD.. .... B-02 AR CASE .......... E-08 PTSHARNESS........ 6-04
DRAG LINK.......... F-05 RNESS............ D-07 P T l M E T E R * * - - * * * * * * 6-02
,DRIVE SHAFT HOUSING E-07 NXTION COIL...... D-05 P T I S W I T C H * * * - * * * * * 6-04
61NE COVER.. ..... F-03
CYLINDER BLOCK.-... 8-03 EL VAPOR SEPARATO C-02 0PT:GASKET SET....* 6-10
PT:TOP MOUNT DUAL. 6-07 SILENCER........... B-10
T:TRIU SENDER.... 6-03 STARTING MOTOR..... D-02
PTIONAL.. ......... 6-11 SU IVEL BRACKET..... E-03
ERMOSTAT......... C-06
ROTTLE BODY.. .... C-07
.. ANSMISSION....... E-10
I M CYLINDER...... E-04
TT ROTOR.......... E-05
TT SWITCH & ENGINE D-08
B-04
D-06
CTPFIER.......... D-04 CHAIN....... B-06
F 2
7 FIG.35 27 I I
1-
I
l4 T? 15 10
I
3
%Q 11 12 26
FIG.35 ( F- 3) ENGINE COVER
QTY
REF.Nr). PART NO. DESCRIPTION REMARKS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19-1
19-2
20
21
22
23
24
25
26
27
38
61400-90800-OEP
61 621-87W2
09229-04028
09229-04046
61 644-9OJOO
61 43 1 -9OJOM)EP
61 432-9OJOO
61 439-9OJOO
61 61 0-9OJ20
6 1680-9OJOO
6 1690-9OJOO
09329-1 0022
09329-1 0023
09250-1 201 3
01550-06127
01550-06167
01 550-06257
03542-061 63
61443-9OJOO
61453-9OJOO
681 11-47COO-Y2D
68681 -1 9C00-Y2D
6143590JOO
61435-90J10
61458-99E30
6971 6-99E10
09800-81 81 0
681 1 @-87D01
DF90/115 K1
. -
COVER SET, ENGINE (BLACK)
.BRACKET, FASTENER FR
BRACKET, FASTENER RR
.RIVET
.RIVET
.HANDLE, TILT UP (BLACK)
.LOUVER, TILT UP HANDLE4
.SEAL, TILT UP HANDLE
.FASTENER
.FASTENER, REAR STBD
.FASTENER, REAR PORT
.CUSHION
.CUSHION
.CAP
.BOLT
.BOLT
.BOLT
.SCREW
.STRIPE, ENGINE COVER STBD
.STRIPE, ENGINE COVER PORT
.MARK, EMBLEM (SILVER)
.MARK, EMBLEM SIDE (SILVER)
MARK, EMBLEM REAR
MARK, EMBLEM REAR
LABEL, ENGINE COVER
LABEL, FUEL LIMITATION
TOOL SET
COVER, WEATHER
1
1
2
4
3
1
1
1
1
1
1
2
2
3
3
4
1
3
1
1
1
2
1
1
1
1
1
1
DF90
DF115
OPT. NOT FOR U.S. MARKET
F 3
FIG.36
FIG.36 ( F- 4) FUEL HOSE
QTY
REMARKS REF.NO. PART NO. DESCRIPTION
1 65700-87J10 HOSE, FUEL 1
2 65750-87510 SOCKET, FUEL HOSE 1
3 65750-95500 .SOCKET, FUEL HOSE 1
4 65770-95504 .PUMP, SQUEEZE 1
5 65781 -98500 .CLIP 4
6 65720-98680 PLUG, FUEL CONNECTOR 1
7 09103-06237 BOLT, FUEL CONNECTOR PLUG 1
8 091 60-06085 WASHER (6.5X15X1 .O) 1
39 DF90/115 K1
__ ____ _. - - - - ._-I .
SHAFT........... B-07 F-03 INTAKE MANIFOLD.... B-09 bPT:TOP MOUNT DUAL. 6-07 SILENCER........... B-10
LAHP BRACKET...... E-02 E-06 MAGNETO.....-...... D-03 OPTzTRIM SENDER.... 6-03 STARTING MOTOR..... PO2
YLINDER BLOCK..... B-03 C-02 0PT:GASKET ET.. . . . 6-10 CHAIN....... B-06
LUTCH ROD......... C-11 F-04 O I L PAN.-.........- C-09 IVEL BRACKET.. . . . E-03 OPTIONAL........... 6-11 SW
LUTCH SHAFT....... C-10 ERHOSTAT.. . . . . . . . C-06 C-03 O I L PUMP........... C-08 PTT MOTOR.......... E-05 TH
ANKSHAFT......... 8-05 C-04 OPT : T R I M SWITCH.. 6-06 ROTTLE BODY...... C-07
E-08 OPT:HARNESS........ 6-04 ANSMISSION....... E-10
AG LINK.....,.... F-05 D-07 OPTgMETER.......... 6-02 1 I M CYLINDER.. . . . . E-04 HEAD...... B-02
FIG.37 7
9- n
FIG.37 ( F- 5) DRAG LINK
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
1 41 161-94” SEAL, STEERING CABLE 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
67701-9OJOO
67721 -99EOO
6772599E00
67726-99EOO
6772899EOO
09385-0601 2
67467-89JO1
09160-06055
3471 1 -99EOO
36661 -99E00
67600-9OJOO
67631-9OJOO
6772599ElO
67726-99EOO
09 1 00- 1 208 1
091 60-1 2066
LINK, DRAG
SPACER
.BOLT, DRAG LINK
.NUT
.WASHER
CONNECTOR, REMOCON CABLE
CLIP
WASHER (7X12X1 .O)
WIRE, ADAPTER TO MONITOR
WIRE, ADAPTER TO ENGINE
KIT, TIE ROD
.BRACKET, TIE ROD
.BOLT
.NUT
.BOLT
.WASHER
1
1
1
2
4
2
2
2
1
1
1
2 OPT
2 OPT
2 OPT
4 OPT
4 OPT
OPT NOT FOR US. MARKET
40 DFSO/l15 K1
F5
hUWAFT. . . . . . . . . . . B-07 W I N E COVER....... F-03 N T U E MANIFOLD**-. B-09 bPT:TOP MOUNT DUAL. 6-07 SILENCER.- . - * * * - - * - B-10
CLAHP BRACKET...... E-02 M I N E HOLDER...... E-06 A ~ T O - * * - * - * * * * . * D-03 0PT:TRIM SENDER.... 6-03 STARTING MOTOR-.... D-02
CLUTCH ROD......... C-11 UEL HOSE.......... F-04 J IL PAN-..-........ C-09 IVEL BRACKET..... E-03
CLUTCH SHAFT....... C-10 UEL INJECTOR...... C-03 31L PUW........... C-08 ERWOSTAT......... C-06
CRANKSHAFT......... B-05 UEL PlJHP....-..... C-04 OPT : TRIR SWITC SWITCH ENGINE D-08 TH ROTTLE BODY. . . . . . C-07
CYLINDER BLOCK..... B-03 UEL VAPOR SEPARATO C-02 9PT:GASKET SET.. I F I E R - * - * * . * * * * D-04 TIMING C H A I N * * * * * * * B-Q6
AR CASE. . . . . . . . . . E-08 >PT:HARNESS..... ANSHISSION....... E-10
A6 LINK.......... F-05 ARNE=... ......... D-07 PTrHETER....... I# CYLINDER.. . . . . E-04
S I V E SHAFT HOUSIN6 E-07
OPTIONAL........... 6-11 SU
PTT HOTOR.......... E-05 TH
CYLINDER HEAD...... B-02 6€ EAR COVER.... B-04 TR
!GNITION COIL.. . . . . D-05 gPT,SWITM.. . . . .
n FIG.38
5 / 1 I
I 26 23 /
FIG.38 ( G- 2) 0PT:METER
QlY
REF.NO. PART NO. DESCRIPTION REMARKS
1
2
3
4
5-1
5-2
5-3
6-1
6-2
6-3
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
41
34190-87000
34800-9OJOO
0947 1-1 21 80
36682-9OJ00
341 02-92EOO
34102-92E10
341 02-92E20
34 1 OO-92EOO
341 00-92E10
341 00-92E20
09471-12179
341 91-92EW
09407-14407
3661 5-96300
341 90-95500
031 12-06303
34600-92E00
09471 -1 21 80
34300-92E00
34320-92E00
3431 O-92EOO
34360-92E00
0947 1 - 1 2 1 80
34500-92E00
0947 1 -1 2 1 80
34650-92E00
341 91-92E00
09407-14407
34652-92E00
36658-95600
09471-12180
09320-08028
DF90/115 K1
SENDER ASSY, SPEEDOMETER
METER ASSY, TRIM
.BULB
WIRE, TRIM GAUGE EXT
SPEEDOMETER SET
SPEEDOMETER SET
SPEEDOMETER SET
SPEEDOMETER
.SPEEDOMETER
.SPEEDOMETER
.BULB
.TUBE
.BAND
.TERMINAL, RESIN
.SENDER ASSY, SPEEDOMETER
.SCREW
METER, VOLTAGE
.BULB
GAUGE ASSY, FUEL
.GAUGE, FUEL
.LEAD, FUEL GAUGE
.ADAPTER, FUEL GAUGE
.BULB
METER ASSY, HOUR
.BULB
GAUGE ASSY, WATER PRESSURE
.TUBE
.BAND
.UNION
.GROMMET
.BULB
.GROMMET
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MAX 130KMIH
NOT FOR U.S. MARKET
MAX 80KMIH
NOT FOR U.S. MARKET
MAX 45KNOTS
NOT FOR U.S. MARKET
MAX 130KMIH
MAX 80KMIH
MAX 45KNOTS
NOT FOR U.S. MARKET
NOT FOR U.S. MARKET
30p51
..-
T:TRIM SENDER.... 6-03 TARTING MOTOR..... D-02
PTIONAL........... 6-11 IVEL BRACKET..... E-03
TT MOTOR.......... E-05 ERMOSTAT......... C-06
TT SWITCH & ENGINE D-08 ROTTLE BODY.. . . . . C-07
ECTIFIER.......... D-04 IMING CHAIN....... B-06
IN6 SEAR COWER.... B-04 ANSMISSIOH....... E-10
I e MSOR............. D-06 L I M CYLINDER...... E-04
G 2
FlG.39
12
I
/ 2
6
6
FIG.39 ( G- 3) 0PT:TRIM SENDER
QTY
DESCRIPTION REMARKS REF.NO. PART NO.
1
2
3
4
5
6
7-1
7-2
8
9
10
11
12
13
34804-99E00
34801 M E 0 1
36682-9OJOO
09100-06113
091 2506063
09404-06432
09407-14403
09407-1 4407
34660-9OJOO
09352-50903-600
09352-50903-600
09367-06006
09401-0841 1
1791 7-99E00
SENDER SET, TRIM
.TRIM, SENDER
.WIRE, TRIM GAUGE EXT
BOLT (6x16)
SCREW (6x1 0)
.CLAMP
.CLAMP
.CLAMP
WATER PRESS GAUGE SUB KIT
.HOSE
.HOSE
.3 WAY
.CLIP
CONNECTOR, FLUSH WATER
1
1
1
2
1
2
1
1
1
1
1
!
4
1
L:600+f 60
L:6OO+210
1-
I, I
I
42 DF901115 K1
C 3
MSHAFT........... 8-07 61NE COVER....... F-03 INTAKE MANIFOLD.... B-09
LAHP BRACKET.. . . . . E-02 6INE HOLDER...... E-06 MAF;HETO-........... D-03
LUTCH ROD......... C - 1 1 EL HOSE......*... F-04 OIL PAN............ C-09
LUTCH SHAFT....... C-10 EL INJECTOR...... C-03 OIL PUMP........... C-08
AttKSHAFT.. .. . .. . . B-05 EL PUMP.......... C-04 OPT : TRIM SWITCH.. 6-06
YLINDER BLOCK..... B-03 EL VAPOR SEPARATO C-02 OPTrGASKET SET..... 6-10
L I N E R HEAD...... 8-02 AB CASE.......... E-08 OPTrHARNESS........ 6-04 E RNESS............ D-07 DPT:METER.......... 6-02
3PT:TOP MOUNT DUAL. 6-07 I L E N # R * * * * . * - * * . * B-10
3PT:TRIM SENDER.... 6-03 TAWING MOTOR.**-* D-02
IVEL BRACKET..... E-03
ERMOSTAT......... C-06
ROTTLE BODY...... C-07
ANSMISSION....... E-10 E I M CYLIWDER...... E-04 OPTIONAL........... 6-11 PTT MOTOR.......... E-05 TT SWITCH 8 ENGINE D-08 1ffi SEAR COVER.... B-04 ECTIFKER.......... D-04 IMIN6 CHAIN....... B-06 NSOR.....-....... D-06
FIG.40
3
4
FIG.40 ( G- 4) 0PT:HARNESS
REF.NO. PART NO. DESCRIPTION REMARKS
1-1 36620-87020 HARNESS ASSY, EXTENSION (L)
1-2 36620-95302 HARNESS ASSY, EXTENSION (S) 1
3-1 36660-94400 WIRE, SENDER EXTENSION (L)
3-2 36660-94480 WIRE, SENDER EXTENSION (S)
4 36990-87WO TERMINAL & SLEEVE SET
5 36S20-92EOO WIRE, REMOCON EXT
43 DF90/115 K l
--
..........
.......... . . . . . . .
CYLINDER HEAD...... 8-02 6 E AR CASE.......... E-08 OPTtHARNESS........ 6-04
A6 LINK.......... F-05 MRNESS............ D-07 OPTtMETER.......... 6-02
FIG41
FIG.41 ( G- 5) OPTSWITCH
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
1 371 00-92E00 IGNITION SWITCH SET 1
.PANEL, IGNITION SW 1 2 371 39-92E00
3 37803-92E00 EMERGENCY SWITCH SET 1
4 37825-92E00 .PANEL, EMERGENCY SW 1
5 37805-92E00 PTT SWITCH SET 1
.PANEL, PTT SW 1 6
7 3721 O-92EOO LIGHTING SW SET 1
8 3721 2-92EOO .PANEL, LIGHTING SW 1
3785592E00
4 4 DF90/115K1
G 5 1
. . .... - . . . . . . __ ._ . . . . . . . . . .. .. .." --_.....I_ - -.
0PT:TOP MOUNT DUAL. 6-07 BILENCER........... B-10
TJPT:TRIM SENDER.... 6-03 STARTING MOTOR..... D-02
WTIONAL.. .... ... .. 6-11 SW IVEL BRACKET..... E-03
PTT MOTOR.......... E-05 TH ERMOSTAT......... C-06
PTT SWITCH & ENGINE D-08 TH ROTTLE BODY...... C-07
RECTIFIER.......... D-04 TIMING CHAIN....... B-06
CYLINOER HEAD...... B-02 AR CASE.......... E-08 OPTtHARNESS........ 6-04 RING SEAR WVER.... B-04 TR A W I S S I O N . c a E-10
I M CYLINDER...... E-04 ' SENSOR.. . . . . . . . . . . . D-06
/,SIDE COVER ...... ... F-02 E T E R PUMP......... C-05
FlG.42
1
-- -
CAMSHAFT. .......... B- 07 NGINE COVER....... F-03
CLAMP BRACKET...... E-02 NGINE HOLDER...... E-06
CLUTCH ROD......... C-11 UEL HOSE.......... F-04
CLUTCH SHAFT....... C-10 UEL INJECTOR...... C-03
CRANKSHAFT.. ....... B-05 UEL PUMP.......... C-04
CYLINDER BLOCK..... 8-03 UEL VAPOR SEPARATO C-02
CYLINDER HEAD...... 5-02 6€ AR CASE.......... E-OS
A6 LINK.......... F-05 HARNESS,........... D-07
I V E SHAFT HOUSING E-07 IGNITION COIL...... D-05
FIG.42 ( G- 6) OPT : TRIM SWITCH
QTY
REMARKS REF.NO. PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
37850-87003
37860-95324
37870-95324
091 59-1 40 14
37852-9521 1
091 00-08232
09160-08082
09140-08019
02142-041 27
08310-00047
45 DF901115 K1
SWITCH ASSY, TILT 8 TRIM
SWITCH TRIM, UP
SWITCH TRIM, DN
NUT
PLATE, TRIM SWITCH
BOLT (8x30)
WASHER (8.5X16X1.2)
NUT
SCREW
NUT
1
1
1
2
1
2
4
2
2
2
. " .--A
SILENCER........... B-10
STARTING HOTOR..... D-02
SWIVEL BRACKET..... E-03
THERMOSTAT......... C-06
THROTTLE BODY...... C-07
TII I ING CHAIN....... 8-06
TRANSMISSION...o... E-10
mIn CYLINDER...... E-04
WATER PUMP......... C-05
L:5000 NOT FOR US. MARKET
NOT FOR US. MARKET
NOT FOR U.S. MARKET
NOT FOR US. MARKET
NOT FOR US. MARKET
NOT FOR US. MARKET
NOT FOR US. MARKET
NOT FOR US. MARKET
NOT FOR US. MARKET
NOT FOR U.S. MARKET
G 6
FIG.43 ( G- 7) 0PT:TOP MOUNT DUAL (1)
QTY
1
2
2
1
4
2
6
2
2
2
2
4
4
2
1
1
1
4
4
4
4
2
1
4
2
1
REF.NO. PART NO. DESCRIPTION REMARKS
FIG.43
-
CAMSHAFT........... 8-07 N6INE COVER....... F-03 INTAKE MANIFOLD.... B-09
CLAMP BRACKET...... E-02 NGINE HOLDER...... E-06 HAGWETO............ D-03 :TRIM SENDER*-*- 6-03 STARTING MOTOR***** D-02
CLUTCH ROD......... C-11 =UEL HOSE.......... F-04 O I L PAN............ C-09 J O N A L * * * - . - * * * * . 6-11 sw IVEL BRACKET.. ... E-03
CLUTCH SHAFT....... C-10 WEL INJECTOR...... C-03 OIL PUMP........... C-08 ~ O T O R * * - * * * * - - - E-05 IH ERMOSTAT......... C-06
ZRANKSHAFT......... B-05 CUEL PUMP.......... C-04 OPT : TRIM SWITCH.. 6-06 SWITCH ENGINE D-08 IH ROTTLE BODY...... C-07
CYLINDER BLOCK..... B-03 FUEL VAPOR SEPARATO C-02 0PT:GASKET SET..... 6-10 T IF IER-=* - . * . . - - D-04 TIMING CHAIN---.-.. B-06
CYLINDER HEAD...... 8-02 GE AR C A S E . . . . . . . . . . E-08 OPTZHARNESS........ 6-04 RING GEAR COVER.... B-04 TRANSMISSION....... E-10
A6 LINK.......... F-05 ARNESS............ D-07 PTtMETER.......... 6-02 IH CYLINIPER...... E-04 NSOR............. D-06
%WE SHAFT HOUSING E-07 k W T I O N COIL.. .... D-05 ;PT%SWIfCH. ........ 6-05 I& COVER.. ....... _ I - . F-02 - E T E R PUMP.. .-..,. .: C-05
15
46
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
67200-92E12
67261 -92E00
67263-92E00
37850-92E21
6729592E10
67296-88D10
67296-92E70
67288-92E40
67288-92E20
67257-92E00
67251 -92E00
67296-92E60
67288-92E30
36890-92E10
67253-92E00
37220-92E00
67282-92EW
67296-92E30
091 60-05024
67287-92E00
67275-95600
67273-95600
67273-92E10
67295-92E00
67271 -92EO0
67211-92E10
DF90/115 K1
REM3TE CONTROL ASSY
.GRIP, NO.l
.GRIP, N0.2
SWITCH ASSY, P l l
SCREW
.SCREW
.WASHER
SCREW
.WASHER
.CAP, LEVER
.LEVER. HANDLE
.SCREW
.WASHER
.WASHER
.WIRE HARNESS
.SWITCH ASSY, MODE CHANGING
.DECAL
.SCREW
.WASHER
.NUT
.END, CABLE
.SPACER
.GROMMET
.SCREW
.COVER
.COVER
FIG.44 ( E 8) 0PT:TOP MOUNT DUAL (2)
QTY
REF.NO. PART NO. DESCRIPTION REMARKS
FIG.44
33 e 3 4 I 32 8-34 fl
22
<
!-$
l 1 I
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
47
672CU-92E12
67223-92E00
67288-92E00
67222-92E00
67292-94300
67288-92E10
67291-92E00
67221 -92E00
67224-92E00
67294-92E00
37721-92E10
67296-92E10
67296-88D10
67296-92E20
67226-92E00
67226-92E10
67240-92E00
67228-92E00
67286-92E00
67230-92E00
091 25-05042
67234-92E00
67245-92600
67227-92E00
091 26-WO6
67225-92E00
091 25-04004
67296-956 10
67233-92E00
67235-92E00
67232-95620
67269-92E00
6729688D10
67236-92E00
09140-06020
67237-92E01
DFSO/l15 K1
REMOTE CONTROL ASSY, TWIN
.DUAL PLATE
.BRAKE ADJUST
.WASHER
.E RING
.WASHER
.SNAP RING
.SHIFT ASSY
.BRAKE ARM ASSY
.SPACER
.SWITCH ASSY, N R
SCREW
.SCREW
.SCREW
.BOLT, STOPPER FRONT
.BOLT, STOPPER RR
.ARM ASSY, THROTTLE
.WASHER
.BOLT
.ARM ASSY, SHIFT
.SCREW
.CASE, GEAR
.LEVER ASSY, THROTTLE
.STOPPER
SCREW
.SPRING
SCREW
.SCREW
.SPRING
.PLATE, SHIFT LOCK
.BUSH
.BRACKET
SCREW
.NUT
.ROLLER
.SPRING
1
2
2
2
8
2
4
2
2
2
1
4
4
4
2
2
2
2
6
2
16
2
2
2
4
2
2
4
2
2
2
2
2
4
2
12
5x10
G 8
ICAi4SHAFT.. . . . . . . . . . 8-07 NGINE COVER...-... F-03 NTAKE MANIFOLD**.. B-09 JP1:TOP MOUNT DUAL. 6-07 SILENCER........... B-10
CLAnP BRACKET.. . . . . E-02 NGINE HOLDER...... E-06 A M T O * * * * . * - * * . . . D-03 3PT:TRIM SENDER.... 6-03 STARTING nOTOR..... D-02
CLUTCH ROD......... C-11 IVEL BRACKET..... E-03
ERWOSTAT......... C-06 CLUTCH SHAFT.. . . . . . C-10 UEL INJECTOR...... C-03 JIL PUIIP........... C-08 PTT MOTOR.......... E-05 TH
ROTTLE BODY...... C-07
UEL HOSE.......... F-04 OIL PAN...........- C-09 OPTIONAL........... 6-11 SU
CRANKSHAFT......... B-05 FUEL PUMP.......... c-04 OPT : n u n SWITCH.. 6-06 PTT SWITCH a ENGINE D-08 TH
CYLINDER BLOCK..... B-03 W E L VAPOR SEPARATO C-02 3PTtGASKET SET..... 6-1U RECTIFIER.......... D-04 TIMING CHAIN....... B-06
ANSRISSION....... E-10 3YLINDER HEAD...... 6-02 6 E AR CASE.......... E-08 OPT:HARNESS........ 6-04 RING EAR COVER.... P-04 TR
&E SHAFT HOUSING E-07
A6 LINK.......... F-05 ARNESS............ D-07 PTZRETER.......... 6-02 NSOR............. D-06 I n CYLINDER...... E-04
k N I T I O N COIL ...... D-05 k t S Y I T M ........ . G-05].& COVER ......... F-02 E TER PUMP......... C-05,
FIG.44 A FIG.44 ( G- 9) 0PT:TOP MOUNT DUAL (2) QTY
37 6723a92~00 .GEAR, DRIVE 2
38 67239-92E00 .PIN 2
39 67246-92E00 SHAFT, DRIVE 2
40 67252-92E00 .BUSH 2
41 67291-92E10 SNAP RING 2
42 67253-92E10 .WASHER 2
43 67252-92E10 .BUSH 2
44 67274-92E00 .FLANGE 2
45 67253-95600 .WASHER 2
46 67231 -92EOO .GEAR, SHIFT 2
47 67232-95609 .BUSH 2
48 67241-92E00 .ROD, FREE ACC 2
49 67243-92E00 .GROMMET 2
50 67239-92E10 .PLATE, SHIFT PIN 2
51 67272-92E10 .SEAL, FLANGE 2
52 67287-92ElO .NUT 1
53 67296-92E80 .SCREW 3
REF.NO. PART NO. DESCRIPTION REMARKS
48 DF90/115 K l
G 9
- ___ - - - . _-I--- - I -.
USHAFT........... B-07 N6INE COVER....... F-03 INTAKE IUNIFOLD-... B-09 bPT:TOP MOUNT DUAL. 6-07 !SILENCER........... B-10
LAMP BRACKET...... E-02 N6INE HOLDER...... E-06 HAGWETO............ D-03 0PT:TRIU SENDER.... 6-03 STARTING MOTOR..... D-02
LUTCH ROD......... C-11 IVEL BRACKET..... E-03
ERHOSTAT......... C-06 LUTCH SHAFT....... C-10 UEL INJECTOR...... C-03 O I L PUHP....--.-... C-08 PTT HOTOR.......... E-05 TH
ROTTLE BODY...... C-07 ANKSHAFT......... B-05 UEL wnp.......... c-04 PT' : TRIM SWITCH.. 6-01 PTT SWITCH & ENGINE D-08 TH
YLINDER BLOCK..... B-03 FUEL VAPOR SEPARATO C-02 PT:GA%ET SET*..** 6-10 CTIF IER. - . - * * - * * . D-04 TIMING C H A I N * * * * * * * B-06
UEL HOSE....*..... F-04 OIL PAN............ C-09 OPTIONAL........... 6-11 SW
YLINDER HEAD.. . . . . B-02 6 E AR CASE.......... E-08 PTtHARNESS........ 6-04 N6 6€AR COVER.... B-04 TR ANSMISSIUN....... E-10
AG L I N K . . . . . . . . . . F-05 HARNESS............ D-07 xn CYLINDER...... E-04 PTlMETER.. ... . . . . . 6-02 ,
FIG.45
l lEW A 2
3
l lEW E
4
5 i 'IEW I
....... _ _ . . . . . . . - .- . . . . . . .
I V l E W B I
1 VIEW D
FIG45 ( G-10) 0PT:GASKET SET
CITY
REF.NO. PART NO. DESCRIPTION REMARKS
1 1 1400-90800 GASKET SET 1
2 11 141-9OJOO .GASKET, CYL HEAD 1
3 1 1 189-9OJOO .GASKET, CYL HEAD COVER 1
4 1 1 265-87E 1 0 .GASKET, PROTECTION ANODE 2
5 11489-9OJOO .GASKET, OIL PAN 1
6 131 19-9OJOO .GASKET, INTAKE MANIFOLD 1
. 7 13421-9OJOO .GASKET, THROTTLE BODY 1
8 141 51 -9OJOO .GASKET, RECTIFIER 1
9 17472-87ElO .GASKET, PUMP CASE PANEL 1
10 5121 1-9OJOO .GASKET, ENGINE HOLDER 1
49 DF90/115 K1
G 10
kAnSHAFT.. ......... 8-07 6INE CUVER...-... F-03 INTAKE HANIFOLD.... B-09 3PT:TOP MOUNT DUAL. 6-07 SILENCER...-..-...- B-10
CLAMP BRACKET...... E-02 GPNE HOLDER...... E-06 MAGNETO............ D-03 3PT:TRIM SENDER.... 6-03 STARTING nOTOR..... D-02
ZLUTCH ROD......... C-11 EL HOSE.......... F-04 3IL PAN............ C-09 IVEL BRACKET..... E-03
CLUTCH SHAFT....... C-10 EL INJECTOR...... C-03 O I L PUNP........... C-08 ERHOSTAT......... C-06
CRANKSHAFT......... B-05 EL W#P.......... C-04 OPT : TRIM SWITCH.. 6-06 TT SWITCH 8 ENGINE D-08 TH ROTTLE BODY...... C-07
CYLINDER BLOCK..... B-03 EL VAPOR SEPARATO C-02 0PT:GASKET SET..... 6-10 ECTIFIER**** * * . - . . D-04 ffnING C H A I N - * - * * * * B-06
g I V E SHAFT HOUSING E-07 g T E R PUW.- .~ ....... C-05
PTIONAL**.-....-.. 6-11 SW
TT MOTOR.=-....... E-05 TH
CYLINDER HEAD...... 8-02 AR CASE.......... E-08 3PT:HARNESS........ 6-04 RING @EAR COVER.... 8-04 TRANSMISSION....... E-10
A6 LINK.......... F-05 ARNE§§.*...*...... D-07 3PTrMETER...*..*... 6-02 NSOR............. D-06 In CYLINDER...... E-04
~ G N I T I O N COIL.. .... D-05 DPTrSWITCH.. ....... 6-05 /$DE COVER.. ....... F-02
FlG.46
FIG.46 ( (3-11) OPTIONAL
Q l Y
REMARKS DESCRIPTION REFNO. PART NO.
5 - 9
3 1 "*@ c
1-1
1-2
2
3
4
5
6- 1
6-2
7
8
9
99000-31 01 0
99000-31 120
93691 -8003
99000-32040
99000-25 160
99oOO-25010
99000-32050
99000-32020
67282-9561 0
67140-95600
990 1 1 -9OJOO-03A
LIQUID GASKET
SILICONE SEALANT
SILICONE SEALANT
CEMENT, THREAD LOCK
GREASE, WATER RESISTANT
SUPER GREASE A
THREAD LOCK CEMENT
THREAD LOCK CEMENT, SUPER
DECAL, REMOCON BOX PORT
FOR CRANKCASE
5OG,FOR GEAR CASE
100G,FOR GEAR CASE
200G
250G
350G,FOR ENGINE OIL SEAL
50G (1 342)
50G (1 3338)
ATTACHMENT KIT, TWIN REMOCON 1
MANUAL, OWNER'S 1 DRAWING NOT SHOWN
50 DF90/115 K1
-. . - . . . . . . . . .
G 11
~ M S H A F T . ......... B- 07 NGINE COVER....... F-03 (INTAKE MANIFOLD-... B-09 T:TOP HOUNT WAL. 6-07 ISILENCER. - B-10
CLUTCH ROD......... C -11 UEL HOSE.......... F-04 I L PAN............ C-09 IONAL ........... 6-11 SW IVEL BRACKET..... E-03 3LAHP BRACKET...... E-02 NGIME HOLDER...... E-06 AWETO............ D-03 :TRIH SENDER.... 6-03 STARTING MOTOR-.... D-02
CLUTCH SHAFT....... C-10 UEL INJECTOR...... C-03 I L PUMP.-......... C-08 MOTOR.......... E-05 TH ERMOSTAT......... C-06
CRANKSHAFT......... B-05 UEL PUMP.......... C-04 PT : TRIM SWITCH.. 8-06 SWITCH & ENGIN: D-08 TH ROTTLE BODY...... C-07
CYLINDER BLOCK..... B-03 UEL VAPOR SEPARATO C-02 PTgGASKET SET..... 6-10 TIFIER-......... D-04 T IN IN6 C H A I N * * * * * - * B-06
AR CASE.......... E-OB PTrHARNESS........ 6-04 RINS GEAR COVER.... B-04 TR ANMISSION....... E-10
A6 LINK.......... F-05 'IARhlESS.*.......... D-07 PTzWETER.......... 6-02 /SENSOR ............. D-06 TR I M CYLINDER...... E-04
TER PUMP.. ....... C-05 IVE SHAFT HOUSING E-07 IGNITION COIL...... D-05 kPT:SWITCH......... G-O5i,SIDE COVER......... F-02 M i YLINDER HEAD...... B-02 6 E

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